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Peter R. N. Childs - Mechanical Design Engineering Handbook

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Mechanical Design Engineering Handbook, Second Edition, is a straight-talking and forward-thinking reference covering the design, specification, selection, use and integration of the machine elements that are fundamental to a wide range of engineering applications. This updated edition includes new material on tolerancing, alternative approaches to design, and robotics, as well as references to the latest ISO and US engineering regulations. Sections cover bearings, shafts, gears, seals, belts and chains, clutches and brakes, springs, fasteners, pneumatics and hydraulics, amongst other core mechanical elements. This practical handbook is an ideal shelf reference for those working in mechanical design across a variety of industries. In addition, it is also a valuable learning resource for advanced students undertaking engineering design modules and projects as part of broader mechanical, aerospace, automotive and manufacturing programs. Presents a clear, concise text that explains key component technology, with step-by-step procedures, fully worked design scenarios, component images and cross-sectional line drawings Provides essential data, equations and interactive ancillaries, including calculation spreadsheets, to inform decision-making, design evaluation and incorporation of components into overall designs Includes procedures and methods that are covered to national and international standards where appropriate New to this edition: flow-charts to help select technology; Failure Mode Effects Analysis (FMEA), product, service and system design models, Functional Analysis Diagrams (FADs), Design for Excellence (DFX), Design for MADE, and the process of remanufacture

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Mechanical Design Engineering Handbook Second Edition Peter RN Childs - photo 1
Mechanical Design Engineering Handbook

Second Edition

Peter R.N. Childs

Copyright Butterworth-Heinemann is an imprint of Elsevier The Boulevard - photo 2

Copyright

Butterworth-Heinemann is an imprint of Elsevier

The Boulevard, Langford Lane, Kidlington, Oxford OX5 1GB, United Kingdom

50 Hampshire Street, 5th Floor, Cambridge, MA 02139, United States

2019 Elsevier Ltd. All rights reserved.

No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher. Details on how to seek permission, further information about the Publisher's permissions policies and our arrangements with organizations such as the Copyright Clearance Center and the Copyright Licensing Agency, can be found at our website: www.elsevier.com/permissions.

This book and the individual contributions contained in it are protected under copyright by the Publisher (other than as may be noted herein).

Notices

Knowledge and best practice in this field are constantly changing. As new research and experience broaden our understanding, changes in research methods, professional practices, or medical treatment may become necessary.

Practitioners and researchers must always rely on their own experience and knowledge in evaluating and using any information, methods, compounds, or experiments described herein. In using such information or methods they should be mindful of their own safety and the safety of others, including parties for whom they have a professional responsibility.

To the fullest extent of the law, neither the Publisher nor the authors, contributors, or editors, assume any liability for any injury and/or damage to persons or property as a matter of products liability, negligence or otherwise, or from any use or operation of any methods, products, instructions, or ideas contained in the material herein.

Library of Congress Cataloging-in-Publication Data

A catalog record for this book is available from the Library of Congress

British Library Cataloguing-in-Publication Data

A catalogue record for this book is available from the British Library

ISBN: 978-0-08-102367-9

For information on all Butterworth-Heinemann publications visit our website at https://www.elsevier.com/books-and-journals

Publisher Matthew Deans Acquisition Editor Brian Guerin Editorial Project - photo 3

Publisher: Matthew Deans

Acquisition Editor: Brian Guerin

Editorial Project Manager: John Leonard

Production Project Manager: R.Vijay Bharath

Cover Designer: Miles Hitchen

Typeset by SPi Global, India

Preface to the second edition

This edition of the Mechanical Design Engineering Handbook has been extensively updated. Each chapter has been reviewed and developed. has been further developed to illustrate the scope and context of machine elements.

introducing belt and chain drives has been extended with flow charts for the selection and design of wedge and synchronous belts, and roller chain drives.

is a new chapter providing an overview of a diverse range of machine elements as building blocks for mechanism design.

Throughout the text an additional 100 or so images have been included in order to aid the reader in becoming familiar with the technology being considered.

Mechanical engineering design is an engaging subject area with many applications and this major revision has been a pleasurable undertaking enabling implementation of many updates from my engineering and design practice and associated interactions. I hope this text is able to aid the reader in the development of understanding of the principles and associated technology and in its implementation in worthwhile innovations and applications.

Acknowledgements

Peter Childs, Professor and Head of School, Dyson School of Design Engineering, Imperial College London, United Kingdom

I have the delight of having developed and practised my design and engineering skills and their application with so many impressive individuals and organisations. I would like to thank my colleagues at Imperial College London and Q-Bot Ltd, and former colleagues from the University of Sussex for their extensive support and patience through the years. Without the chance to practise engineering and design on exciting and ambitious commercial applications and research projects, the opportunity to develop knowledge is limited. I have had the privilege of working with diverse companies and organisations including Rolls-Royce plc, Alstom, Snecma, DaimlerChrysler, BMW, MTU, Volvo, Johnson Matthey, Siemens, Industriales Turbinas Propulsores, Fiat Avio, Airbus, Ricardo Consulting Engineers, Ford, Rio Tinto, McLaren, Dyson, Naked Energy and Q-Bot Ltd, Innovate UK, the EPSRC and Horizon 2020. I would like to thank the engineers, designers and managers from these companies and organisations for the opportunity to engage in such exciting technologies.

Several colleagues in particular have been very helpful in the implementation of this edition including Shayan Sharifi and Andy Brand who assisted with proof reading, Ben Cobley and Ruth Carter who assisted with several of the images. Many collaborators and companies have kindly given permission to include key images to aid in the effective presentation of this book and this is gratefully acknowledged. Finally, I would like to thank my wife Caroline for her patience over the last year when I have expended a significant number of hours working on this project.

Design
Abstract

The aims of this book are to present an overview of the design process and to introduce the technology and selection of a number of specific machine elements that are fundamental to a wide range of mechanical engineering design applications. This chapter introduces the design process from an inventor's perspective and double diamond to more formal models such as total design and systematic approaches to design. The chapter introduces a series of approaches to project management and concludes with an overview of the technology base serving as building blocks for machinery and mechanical design.

Keywords

Design; Engineering; Function; Gate; Optimisation; Process; Stage; Technology; Total

Chapter Outline

  • 1.1
  • 1.2
    • 1.2.1
  • 1.3
    • 1.3.1
    • 1.3.2
    • 1.3.3
    • 1.3.4
    • 1.3.5
    • 1.3.6
    • 1.3.7
  • 1.4
  • 1.5
  • 1.6
  • 1.7
  • 1.8
  • 1.9
    • 1.9.1
    • 1.9.2
    • 1.9.3
    • 1.9.4
    • 1.9.5
    • 1.9.6
  • 1.10
  • 1.11
  • 1.12

Abbreviations

BS British Standard

CDIO conceive, design, implement, operate

CDR critical design review

CTP critical to process

CTQ critical to quality

DFA design for assembly

DFM design for manufacture

DFSS design for six sigma

DMADV design, measure, analyse, design, verify

DoE design of experiments

ERP Enterprise resource planning

FMEA failure mode and effects analysis

ID Identifier

IDOV identify, design, optimise, verify

ISO International Organisation for Standardisation

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