Austin Scott - Learning RSLogix 5000 Programming
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Become proficient in building PLC solutions in Integrated Architecture from the ground up using RSLogix 5000
About This Book- Introduction to the Logix platform and Rockwell Automation terminology, with resources available online in the literature library
- Build real-world Rockwell Automation solutions using ControlLogix, CompactLogix, SoftLogix, RSLogix 5000, and Studio 5000
- Understand the various controllers and form factors available in the ControlLogix and CompactLogix platforms, and the recent changes under the new Studio 5000 Automation Engineering and Design software suite
This book is for PLC programmers, electricians, instrumentation techs, automation professionals with basic PLC programming knowledge, but no knowledge of RSLogix 5000. If you are a student who is familiar with automation and would like to learn about RSLogix 5000 with minimal investment of time, this is the book for you.
What You Will Learn- Briefly explore the history of Rockwell Automation and the evolution of the Logix platform
- Discover the complete range of ControlLogix and ComplactLogix controllers and form factors available today, and the key things you should consider when you are engineering a Rockwell Automation solution
- Explore the key platform changes introduced with Studio 5000 and Logix Designer version 24 and the latest firmware versions
- Get to grips with the modules available in the ControLogix, SoftLogix, and CompactLogix platforms
- Understand writing Ladder Logic (LL) routines, Sequential Function Chart (SFC) routines, and Structured Text routines (ST)
- Design Function Block Diagrams (FBD) and their easy integration with HMIs
RSLogix 5000 and Studio 5000s Logix Designer are user-friendly interfaces used for programming the current generation of Rockwell Automation Controllers including ControlLogix, CompactLogix, and SoftLogix. When engineering automation solutions using Logix, it is important to study the changes to the platform introduced with Studio 5000 and the various controllers, modules, and form factors available today. RSLogix 5000 programming packages help you maximize performance, save project development time, and improve productivity.
This book provides a detailed overview of the Logix platform including ControlLogix, CompactLogix, and SoftLogix and explains the significant changes introduced in Studio 5000. A clear understanding of the recent Logix platform changes is critical for anyone developing a Rockwell Automation solution. It provides an easy-to-follow, step-by-step approach to learning the essential Logix hardware and software components and provides beginners with a solid foundation in the Logix platform features and terminology. By the end of this book, you will have a clear understanding of the capabilities of the Logix platform and the ability to navigate the Rockwell Automation Literature Library Resources.
Style and approachA step-by-step approach to RSLogix 5000, which is explained in an easy-to-follow style. Each topic is explained sequentially with detailed explanations of the basic and advanced features of Rockwell Automation that appeal to the needs of readers with a wide range of experience.
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Copyright 2015 Packt Publishing
All rights reserved. No part of this book may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, without the prior written permission of the publisher, except in the case of brief quotations embedded in critical articles or reviews.
Every effort has been made in the preparation of this book to ensure the accuracy of the information presented. However, the information contained in this book is sold without warranty, either express or implied. Neither the author, nor Packt Publishing, and its dealers and distributors will be held liable for any damages caused or alleged to be caused directly or indirectly by this book.
Packt Publishing has endeavored to provide trademark information about all of the companies and products mentioned in this book by the appropriate use of capitals. However, Packt Publishing cannot guarantee the accuracy of this information.
First published: August 2015
Production reference: 1260815
Published by Packt Publishing Ltd.
Livery Place
35 Livery Street
Birmingham B3 2PB, UK.
ISBN 978-1-78439-603-9
www.packtpub.com
Author
Austin Scott
Reviewers
Tumesh
Yogesh Balajee
Sherif E. Nasr
Commissioning Editor
Usha Iyer
Acquisition Editors
Richard Brookes-Bland
Reshma Raman
Content Development Editor
Riddhi Tuljapurkar
Technical Editors
Novina Kewalramani
Chinmay S. Puranik
Copy Editor
Swati Priya
Project Coordinator
Kinjal Bari
Proofreader
Safis Editing
Indexer
Monica Ajmera Mehta
Graphics
Disha Haria
Jason Monteiro
Production Coordinator
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Cover Work
Arvindkumar Gupta
Austin Scott founded Synergist SCADA in 2006, a successful company that provides vendor-neutral SCADA architecture and development. Synergist has also developed a suite of engineering tools, including Citect Power Tools and Active Network Security. In July 2013, Synergist was acquired by Cimation as the catalyst for its growing Canadian operations and ongoing product development.
With more than a decade of industrial automation and software development experience, Austin has worked on large-scale, high-profile projects across North America and around the globe, incorporating most major SCADA platforms. His professional focus includes developing and refining custom software solutions to enhance the productivity of SCADA developers and improve the integration between the SCADA data and corporate applications. He is also skilled in cyber security, especially the detection of unauthorized access to SCADA networks and the forensic analysis of SCADA breaches. In 2013, he wrote Instant PLC Programming with RSLogix 5000 by Packt Publishing.
I wish to dedicate this book to Arya, whose arrival helped me prioritize what is most important in life. Also, I would like to thank my friend, Crame Velasquez, who helped me with many of the complex illustrations used in the first chapter of this book, ControlLogix and CompactLogix Overview and Firmware . Furthermore, I would like to thank Packt and its incredible team for giving me the opportunity to publish this book. Thank you, Riddhi Tuljapurkar, Melita Lobo, and Richard Brookes-Bland for your seemingly infinite support and patience.
Tumesh has a BTech degree in instrumentation with many years of industrial experience. He likes to explore and develop new technologies in the field of instrumentation, and is a pioneer in the usage of new technologies and ideas.
I dedicate this work to my family.
Yogesh Balajee is a senior controls engineer. He currently manages automation optimization for two manufacturing facilities in USA. He recently completed a $50 million plant expansion project, serving as the site lead for automation and controls. He specializes in PLCs, MES, and ERP and has a vision for "Industry 4.0", which he strives to achieve. He also has a master's degree in electrical engineering with a focus on robotics and intelligent systems.
I would like to dedicate this work to my wife and father for their strong support and also to my loving mother, who watches over me.
Sherif E. Nasr has been working as an assistant professor at the Department of Engineering Mathematics in the Fayoum University's Faculty of Engineering since May 2010. He graduated from the Department of Power and Electric Machinery in the Cairo University's Faculty of Engineering in July 1996.
Besides his academic career activities, his interests lie in industrial control and field instruments in various industrial sectors.
He has supervised many projects at power plants, as well as oil and gas and food and beverage industries.
I would like to thank my kids and wife, who usually help me achieve my targets on time or even earlier.
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In 1997, Rockwell Automation launched their current generation control platform, Logix. It represented decades of automation technical advancement for robust, large-scale solutions. When it launched, it included the ControlLogix 5550 controllers (Bulletin 1756), ControlLogix I/O modules, and RSLogix 5000 programming software platform. In 2001, CompactLogix Controller (Bulletin 1769) was added to the Logix family to support intermediate-sized automation solutions under the same development platform. The RSLogix 5000 programming software (in version 21 and higher, is now referred to as Logix Designer within the Studio 5000 software package) provided a unified IEC61131-3 control platform, featuring user-friendly interfaces and workflows. Ultimately, the Logix platform reduced programming complexity, eased troubleshooting, and increased plant reliability.
RSLogix 5000 provides intuitive access to real-time information, easy to follow run-time logic animations, and a comprehensive suite of online change capabilities. Rockwell is the automation market leader in North America. Moreover, due to Rockwell Automation's continued success and the glacial speed at which most plants switch platforms, it will be the market leader for the foreseeable future. Outside North America, it is widely considered to be the fourth largest automation manufacturer (after Siemens, ABB, and Schneider). Its total global installation base is well over 2 million programmable controllers. Needless to say, as an automation professional, learning the Logix platform suite is an excellent investment of your time.
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