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Assessment of Research Needs for Wind Turbine Rotor Materials Technology

Committee on Assessment of Research Needs for Wind Turbine Rotor Materials Technology

Energy Engineering Board

Commission on Engineering and Technical Systems

National Research Council

NATIONAL ACADEMY PRESS

Washington, D.C.

1991

NOTICE: The project that is the subject of this report was approved by the Governing Board of the National Research Council, whose members are drawn from the councils of the National Academy of Sciences, the National Academy of Engineering, and the Institute of Medicine. The members of the committee responsible for the report were chosen for their special competences and with regard for appropriate balance.

This report has been reviewed by a group other than the authors according to procedures approved by a Report Review Committee consisting of members of the National Academy of Sciences, the National Academy of Engineering, and the Institute of Medicine.

The National Academy of Sciences is a private, nonprofit, self-perpetuating society of distinguished scholars engaged in scientific and engineering research, dedicated to the furtherance of science and technology and to their use for the general welfare. Upon the authority of the charter granted to it by the Congress in 1863, the Academy has a mandate that requires it to advise the federal government on scientific and technical matters. Dr. Frank Press is president of the National Academy of Sciences.

The National Academy of Engineering was established in 1964, under the charter of the National Academy of Sciences, as a parallel organization of outstanding engineers. It is autonomous in its administration and in the selection of its members, sharing with the National Academy of Sciences the responsibility for advising the federal government. The National Academy of Engineering also sponsors engineering programs aimed at meeting national needs, encourages education and research, and recognizes the superior achievements of engineers. Dr. Robert M. White is president of the National Academy of Engineering.

The Institute of Medicine was established in 1970 by the National Academy of Sciences to secure the services of eminent members of appropriate professions in the examination of policy matters pertaining to the health of the public. The Institute acts under the responsibility given to the National Academy of Sciences by its congressional charter to be an adviser to the federal government and, upon its own initiative, to identify issues of medical care, research, and education. Dr. Samuel O. Thier is the president of the Institute of Medicine.

The National Research Council was organized by the National Academy of Sciences in 1916 to associate the broad community of science and technology with the Academys purposes of furthering knowledge and advising the federal government. Functioning in accordance with general policies determined by the Academy, the Council has become the principal operating agency of both the National Academy of Sciences and the National Academy of Engineering in providing services to the government, the public, and the scientific and engineering communities. The Council is administered jointly by both Academies and the Institute of Medicine. Dr. Frank Press and Dr. Robert M. White are chairman and vice chairman, respectively, of the National Research Council.

This report and the study on which it is based were supported by Contract No. DE-AC04-89AL58181 between the U.S. Department of Energy and the National Academy of Sciences-National Research Council.

Library of Congress Catalog Card No. 91-60990

ISBN 0-309-13252-5 e-pub ISBN

International Standard Book Number 0-309-04479-0

NAT S-324

Additional copies of this report are available from: National Academy Press 2101 Constitution Avenue, N.W. Washington, D.C. 20418

Printed in the United States of America
COMMITTEE ON ASSESSMENT OF RESEARCH NEEDS FOR WIND TURBINE ROTOR MATERIALS TECHNOLOGY

GEORGE E. DIETER (Chairman), Dean,

College of Engineering, University of Maryland, College Park, Maryland

JAMIE CHAPMAN, Power Systems Consultant,

Boston, Massachusetts

H. THOMAS HAHN,

Department of Engineering Science and Mechanics, Pennsylvania State University, University Park, Pennsylvania

DEWEY H. HODGES,

School of Aerospace Engineering, Georgia Institute of Technology, Atlanta, Georgia

CHARLES W. ROGERS,

Bell Helicopter Textron, Inc., Fort Worth, Texas

LENA VALAVANI,

Department of Aeronautics and Astronautics, Massachusetts Institute of Technology, Cambridge, Massachusetts

MICHAEL D. ZUTECK, Consultant,

Kemah, Texas

National Research Council Staff

KAMAL J. ARAJ, Study Director,

Energy Engineering Board

THERESA A. FISHER, Study Assistant (to April 1990)

JAN C. KRONENBURG, Study Assistant (to February 1991)

ENERGY ENGINEERING BOARD

JOHN A. TILLINGHAST (Chairman),

Tiltec, Portsmouth, New Hampshire

DONALD B. ANTHONY,

Bechtel Corporation, Houston, Texas

RICHARD E. BALZHISER,

Electric Power Research Institute, Palo Alto, California

BARBARA R. BARKOVICH, Barkovich and Yap, Consultants,

San Rafael, California

JOHN A. CASAZZA, CSA Energy Consultants,

Arlington, Virginia

RALPH C. CAVANAGH,

Natural Resources Defense Council, San Francisco, California

DAVID E. COLE,

University of Michigan, Ann Arbor, Michigan

H. M. (HUB) HUBBARD,

Midwest Research Institute (retired), Golden, Colorado

ARTHUR E. HUMPHREY,

Lehigh University, Bethlehem, Pennsylvania (to February 1991)

CHARLES IMBRECHT,

California Energy Commission, Sacramento, California

CHARLES D. KOLSTAD,

University of Illinois, Urbana, Illinois

HENRY R. LINDEN,

Gas Research Institute, Chicago, Illinois

JAMES J. MARKOWSKY,

American Electric Power Service Corporation, Columbus, Ohio (to February 1991)

SEYMOUR L. MEISEL,

Mobile R&D Corporation (retired), Princeton, New Jersey

DAVID L. MORRISON,

The MITRE Corporation, McLean, Virginia

MARC H. ROSS,

University of Michigan, Ann Arbor, Michigan

MAXINE L. SAVITZ,

Garrett Ceramic Component Division, Torrance, California

HAROLD H. SCHOBERT,

Pennsylvania State University, University Park, Pennsylvania

GLENN A. SCHURMAN,

Chevron Corporation, San Francisco, California

JON M. VEIGEL,

Oak Ridge Associated Universities, Oak Ridge, Tennessee

BERTRAM WOLFE,

GE Nuclear Energy, San Jose, California

Staff

ARCHIE L. WOOD, Executive Director,

Commission on Engineering and Technical Systems, and

Director,

Energy Engineering Board (to January 1991)

MAHADEVAN (DEV) MANI, Director, Energy Engineering Board

KAMAL J. ARAJ, Senior Program Officer

ROBERT COHEN, Senior Program Officer (retired)

GEORGE LALOS, Senior Program Officer

JAMES J. ZUCCHETTO, Senior Program Officer

JUDITH A. AMRI, Administrative/Financial Assistant

THERESA M. FISHER, Administrative Secretary

JAN C. KRONENBURG, Administrative Secretary

PHILOMINA MAMMEN, Administrative Secretary

NANCY WHITNEY, Administrative Secretary

Preface

Wind-driven power systems represent a renewable energy technology that is still in the early stages of development. These wind power plants installed in the early 1980s suffered structural failures chiefly because of incomplete understanding of the wind forces (especially the turbulence component) acting on these large structures and in some cases because of poor quality in manufacture. Failure of the rotor blades was one of the principal and most serious structural failures. Failures from these causes are now somewhat better understood. Another limitation to economical achievement of the potential of wind energy is uncertainty about the long-term response of wind turbine rotor materials to the turbulent stochastic loadings to which they are subjected. These structures can be subjected to as many as a billion stress cycles.

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