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Sauselein - The boiler operators exam preparation guide

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Heat -- Boilers -- Boiler trim -- Combustion -- Fuel-burning equipment -- Fuel-saving equipment -- Steam traps and pipes -- Water treatment -- Turbines -- Pumps and motors -- Bearings -- Sample multiple choice questions -- Essay questions -- Answers to multiple choice questions -- Essay answers -- Various steam tables.

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Copyright 1997 by The McGraw-Hill Companies Inc All rights reserved Printed - photo 1

Copyright 1997 by The McGraw-Hill Companies Inc All rights reserved Printed - photo 2

Copyright 1997 by The McGraw-Hill Companies, Inc. All rights reserved. Printed in China. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the publisher.

ISBN: 978-0-07-150353-2
MHID: 0-07-150353-6

The material in this eBook also appears in the print version of this title: ISBN: 978-0-07-057968-2, MHID: 0-07-057968-7.

All trademarks are trademarks of their respective owners. Rather than put a trademark symbol after every occurrence of a trademarked name, we use names in an editorial fashion only, and to the benefit of the trademark owner, with no intention of infringement of the trademark. Where such designations appear in this book, they have been printed with initial caps.

McGraw-Hill eBooks are available at special quantity discounts to use as premiums and sales promotions, or for use in corporate training programs. To contact a representative please e-mail us at bulksales@mcgraw-hill.com.

This book was written as a general guide. The author and publisher have neither liability nor can they be responsible to any person or entity for any misunderstanding, misuse, or misapplication that would cause loss or damage of any kind, including loss of rights, material, or personal injury, or alleged to be caused directly or indirectly by the information contained in this book.

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Contents
INTRODUCTION
Taking the Test

Here are a few tips when taking your licensing examination:

Select what appears to be the most correct answer.

While examiners swear that there is only one obvious correct answer to a question, you may find that either none or more than one of the choices is obviously correct. Instead of trying to figure out which is the correct answer, eliminate those that are obviously wrong and then narrow it down to the most correct answer.

Dont get hung up on one question.

Go through the test and answer the questions you definitely know. Then go back and work on the ones you skipped. The last thing you want to do is expend all your nervous energy on a hard question at the beginning of the test. Dont be surprised if, after going through the test several times, there are still a few questions that make no sense. If thats the case, just give them your best guess.

Learn definitions.

A lot of multiple choice questions are based on definitions. Take the following example:

Convection means

a) the movement of liquids or gases created by a temperature difference.

b) transfer of heat by direct molecular contact.

c) the weight of a substance as compared to unit.

d) a form of heat transfer by waves.

The correct answer is a, but change the question to radiation means or conduction means, and the correct answer is then d and b, respectively.

MATH PROBLEMS AND UNITS

When working a math problem, always assign units to the numbers in the problem. When the equation is set up, the units should work out to the units you expect. If not, then the equation is not set up properly. Consider the following problem:

The water surface in a fire tank is 135 feet above the suction of a fire pump. What is the psi at the suction of the fire pump?

You remember the conversion is 2.31, but the question seems to be, do you multiply or divide 2.31 by 135 feet. But the question is really 2.31 what?! Every number that is written down should have units attached to it. When these numbers, especially conversions, have units, then the math becomes much easier.

The correct measurement is actually 2.31 feet/psi. Lets say your first guess is to multiply 135 feet by 2.31 feet/psi (at this point dont worry about the numbers, just concentrate on the units):

The boiler operators exam preparation guide - image 3

Obviously feet2 per psi is not the answer you were looking for. Now divide 135 feet by 2.31 feet/psi:

The boiler operators exam preparation guide - image 4

This is more like it. The unit you were expecting was psi. Now that the problem is set up properly, just add numbers to the units and let the calculator do the number crunching:

Some examiners insist that you show all steps to the solution This method - photo 5

Some examiners insist that you show all steps to the solution. This method automatically makes you show all your work. Even if you dont come up with what the examiner thinks is the correct result, if your work is laid out in an easily followed fashion partial credit might be given.

Now after all this talk about units, there are some numbers that are dimension-less. Its not that these numbers started out lacking units; its that all the units canceled themselves out. Percentages, efficiencies, and ratios like n (pi) are examples.

From elementary school you learned that the equation for the area of a circle is r2. This same equation can also be written as 0.7854d2. Use whichever one you feel most comfortable with.

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