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Sunil Pathak - Intelligent Manufacturing

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Sunil Pathak Intelligent Manufacturing
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Contents
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Materials Forming Machining and Tribology Series Editor J Paulo Davim - photo 1
Materials Forming, Machining and Tribology
Series Editor
J. Paulo Davim
Department of Mechanical Engineering, University of Aveiro, Aveiro, Portugal

This series fosters information exchange and discussion on all aspects of materials forming, machining and tribology. This series focuses on materials forming and machining processes, namely, metal casting, rolling, forging, extrusion, drawing, sheet metal forming, microforming, hydroforming, thermoforming, incremental forming, joining, powder metallurgy and ceramics processing, shaping processes for plastics/composites, traditional machining (turning, drilling, miling, broaching, etc.), non-traditional machining (EDM, ECM, USM, LAM, etc.), grinding and others abrasive processes, hard part machining, high speed machining, high efficiency machining, micro and nanomachining, among others. The formability and machinability of all materials will be considered, including metals, polymers, ceramics, composites, biomaterials, nanomaterials, special materials, etc. The series covers the full range of tribological aspects such as surface integrity, friction and wear, lubrication and multiscale tribology including biomedical systems and manufacturing processes. It also covers modelling and optimization techniques applied in materials forming, machining and tribology. Contributions to this book series are welcome on all subjects of green materials forming, machining and tribology. To submit a proposal or request further information, please contact Dr. Mayra Castro, Publishing Editor Applied Sciences, via mayra.castro@springer.com or Professor J. Paulo Davim, Book Series Editor, via pdavim@ua.pt

More information about this series at http://www.springer.com/series/11181

Editor
Sunil Pathak
Intelligent Manufacturing
1st ed. 2021
Editor Sunil Pathak Faculty of Manufacturing and Mechatronics Engineering - photo 2
Editor
Sunil Pathak
Faculty of Manufacturing and Mechatronics Engineering Technology, University Malaysia Pahang, Pekan, Malaysia
ISSN 2195-0911 e-ISSN 2195-092X
Materials Forming, Machining and Tribology
ISBN 978-3-030-50311-6 e-ISBN 978-3-030-50312-3
https://doi.org/10.1007/978-3-030-50312-3
, corrected publication 2021
Springer Nature Switzerland AG 2021 corrected publication 2020
This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed.
The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use.
The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authors or the editors give a warranty, expressed or implied, with respect to the material contained herein or for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

This Springer imprint is published by the registered company Springer Nature Switzerland AG

The registered company address is: Gewerbestrasse 11, 6330 Cham, Switzerland

Preface

The 4th industrial revolution urges all sectors, including manufacturing, to develop and adopt intelligent methods and techniques in order to stay competitive in the global economy. The manufacturing sector is one of the most significant contributors in the world economy and always busy promoting research, development, and innovations to meet the accelerated demand for productivity, quality, and sustainability. Intelligent manufacturing processes and techniques have always been helpful to attain that. Therefore, it is important for the engineers, managers, researchers, and professors working in the manufacturing field to understand the development, implementation and effectiveness of various intelligent manufacturing methods and techniques.

This book facilitates them by providing fundamental understanding, basic knowledge, and advanced research insights on intelligent manufacturing methods and techniques for a wide range of conventional and advanced type manufacturing processes.

This book consists of eight chapters on intelligent manufacturing. Chapter highlighting the hybrid approach for prediction and modelling of abrasive water jet machining parameter on Al-NiTi composites, where the combinations of advanced optimization techniques such as SVM-entropy model, GRA-AVM-entropy modelling.

I sincerely acknowledge Springer for this opportunity and their professional support. I am also thankful to all chapter contributors for their availability and valuable contributions.

Sunil Pathak
Kuantan, Malaysia
Nomenclature
ANN

Artificial neural network

AP

Gas pressure

B

Bed speed

C

Capacitance

CP

Concentration of powder

DF

Duty factor

DP

Dielectric pressure

DT

Discharge time

EDM

Electro-discharge machining

EW

Electrode wear

EWR

Electrode wear rate

F

Feed rate

G

Gain size of powder

GA

Genetic algorithm

GC

Gap current

GRA

Grey relational analysis

I

Discharge current

IP

Peak current

KERF

Cutting width

M

Machining depth

MD

Machining diameter

MID

Microscopic depth

MRR

Material removal rate

OC

Radial overcut

P

Polarity

PW

Pulse width

R

Resistance

RC

Radial clearance of shield at the bottom

REWR

Relative electrode wear rate

RLT

Recast layer thickness

RS

Residual stress

RSM

Response surface methodology

S

Electrode speed

SCD

Surface crack density

SF

Flushing rate

SF

Sparking frequency

SG

Spark gap

SH

Surface hardness

SHF

Shape factor

SR

Surface roughness

SUF

Surface finish

SV

Servo voltage

T

Tool electrode lift time

TA

Tool area

TM

Total machining time

Toff

Pulse off time

Ton

Pulse on time

TS

Tool shape

TT

Taguchi technique

TWR

Tool wear rate

V

Open/gap voltage

W

Wire speed

WLT

White layer thickness

WT

Wire tension

WWR

Wire wear ratio

Contents
Shatarupa Biswas , Yogesh Singh and Manidipto Mukherjee
M. Adam Khan and Kapil Gupta
M. H. S. Harun and A. R. Yusoff
Hargovind Soni , S. Narendranath , M. R. Ramesh , Dumitru Nedelcu , P. Madindwa Mashinini and Anil Kumar
Akula Siva Bhaskar , Akhtar Khan and Situ Rani Patre
Senol Bayraktar and Kapil Gupta
Anbesh Jamwal , Rajeev Agrawal and Pallav Gupta
S. Rajesh , Anish Nair , M. Adam Khan and N. Rajini
C1
Hargovind Soni , S. Narendranath , M. R. Ramesh , Dumitru Nedelcu , P. Madindwa Mashinini and Anil Kumar
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