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Ralph Bagnall - Beginners Guide to CNC Machining in Wood: Understanding the Machines, Tools, and Software, Plus Projects to Make (Fox Chapel Publishing) Clear Step-by-Step Instructions, Diagrams, and Fundamentals

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Ralph Bagnall Beginners Guide to CNC Machining in Wood: Understanding the Machines, Tools, and Software, Plus Projects to Make (Fox Chapel Publishing) Clear Step-by-Step Instructions, Diagrams, and Fundamentals
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Your beginner-friendly resource to understanding CNC!

  • A complete manual to understanding the fundamentals, machinery, software, tools, and materials of CNC
  • Hands-on projects that incorporate various concepts and techniques in digital wood joinery and 2-1/2 D carving
  • Easy-to-understand text is clear, approachable, and applies to a wide range of software and machine brands
  • Diagrams, illustrations, software screenshots, and helpful photography provided throughout
  • Overcome limitations of 3-axis CNC machines and develop comprehensive knowledge on how to use them properly and successfully

Beginners Guide to CNC Machining in Wood is the complete guide to understanding your CNC machine!

A tool to empower and educate the new generation of inventors, creators, designers, and fabricators, this comprehensive resource is an accessible, beginner-friendly guide for anyone interested in understanding CNC woodworking and the future of these technologies. From the fundamentals of Computer Numerical Control to its machinery, software, tools, and materials, this 160-page book will teach you everything you need to know about your CNC router in a way thats clear, approachable, and easy to comprehend.

Providing detailed overviews on how to get started with practical and essential tips, technique tutorials, and skill-building projects, the general principles and instructions provided here are applicable to a wide range of software and CNC machine brands, making this must-have resource a comprehensive and inclusive guide that any woodworker can use!

Author Ralph Bagnall will walk you through understanding CAD/CAM programs, choosing a machine, setting up a workspace, and basic operations before providing detailed insight on various CNC techniques. From basic fittings and shop tasks to shaping and lettering, inlays, carvings, and more, each technique-based section features step-by-step projects accompanied with computer software screenshots, helpful illustrations, and expert tips to ensure success in each skill-building application.

The included step-by-step CNC projects are for both practical and decorative items that will allow you to practice various techniques and specific skills in digital wood joinery and 2-1/2 D carving. The woodworking projects range from clamps, jigs, and fixtures to improve your shop to a custom carved sign, logo luggage tag, grapevine relief carving, and more. With its informational chapters, clear instructions, diagrams, illustrations, software screenshots, and high-quality photography provided throughout, this book will inspire you while equipping you with a strong foundation of knowledge to continue along the path of this innovative method of woodworking.

Immerse yourself in CNC methods and practices, and even learn how to overcome the limitations of three-axis CNC machines, with Beginners Guide to CNC Machining in Wood!

If youve been contemplating buying a CNC machine for your shop, or you own one but still struggle with what seems like a steep learning curve, this book by industry expert Ralph Bagnall might be just what the doctor ordered to take your CNC pursuits to the next level.
Chris Marshall, Senior Editor, Woodworkers Journal Magazine

In this easy-to-understand handbook, Ralph explains how every woodworker can benefit from having a CNC in their shop. With unique tips, tricks, and buying advice, Ralphs 20 years of industry experience make this book a must-have for both the aspiring and professional CNC operator.
David Venditto, President and Founder, Infinity Cutting Tools

Ralph Bagnall: author's other books


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2022 by Ralph Bagnall and Fox Chapel Publishing Company Inc 903 Square - photo 1

2022 by Ralph Bagnall and Fox Chapel Publishing Company Inc 903 Square - photo 2

2022 by Ralph Bagnall and Fox Chapel Publishing Company Inc 903 Square - photo 3

2022 by Ralph Bagnall and Fox Chapel Publishing Company, Inc., 903 Square Street, Mount Joy, PA 17552.

Beginners Guide to CNC Machining in Wood is an original work, first published in 2022 by Fox Chapel Publishing Company, Inc. The patterns contained herein are copyrighted by the author. Readers may make copies of these patterns for personal use. The patterns themselves, however, are not to be duplicated for resale or distribution under any circumstances. Any such copying is a violation of copyright law.

Unless otherwise noted, all photography by Ralph Bagnall. The following images are credited to

Print ISBN 978-1-4971-0058-9

eISBN 978-1-6076-5645-6

Note: The imperial measurements in this book have been converted to metric measurements as accurately as possible. It must be noted that the imperial measurements for T-bolts do not have a direct metric conversion. A close substitute has been provided.

To learn more about the other great books from Fox Chapel Publishing, or to find a retailer near you, call toll-free 800-457-9112 or visit us at www.FoxChapelPublishing.com.

We are always looking for talented authors. To submit an idea, please send a brief inquiry to .

CONTENTS

Introduction I have a brother who is a machinist so Ive known about - photo 4

Introduction

I have a brother who is a machinist, so Ive known about computer-controlled milling machines for decades. I first became aware of computerized milling machines for woodworking in the mid-1990s. The company I was working for at the time had purchased a CNC (Computer Numeric Control) machine for milling cabinet parts from sheet goods, and I quickly volunteered to be one of the employees trained to operate the system. I soon became the prime operator and, before long, the only one.

Over the years, I have learned to install, service, and support these machines and have trained many people around the United States and Caribbean to program and operate CNCs in a variety of woodworking companies. Yet, as much as I wanted to, owning a CNC of my own was not really practical for many years due to both cost and size.

As with many forms of technology, however, CNC machines were becoming less expensive and being made smaller each year. Finally, in 2010, I acquired my CNC Shark from Rockler. I went on to work with Rockler to create a series of instructional videos for new users. I also regularly contribute programs used by Rocklers Woodworkers Journal Magazine for its online videos featuring CNC projects.

Both the machines and the software have continued to improve dramatically over the years, making those original videos more and more obsolete. So, when Fox Chapel Publishing approached me about writing a new manual for the beginning CNC user, I jumped at the chance.

This book was created to help you get started understanding and using your CNC machine. I have been programming and running CNCs for more than twenty years, and I still am learning new techniques and developing more diverse and interesting projects. The machines and the software that programs them are constantly evolving and doing more, widening the abilities of even beginners very quickly.

Use this book in the spirit intended: as a practical guide to help you flatten the learning curve as you grow into your machine. I had a lot of fun creating this book and hope it helps you enjoy the process of learning. This book should be viewed as a launch pad to give you the tools you need to control your milling and inspire you to use them in ways no one else may have done yet.

Ralph Bagnall

Here I am with my CNC machine About the Author Ralph Bagnall has been a - photo 5

Here I am with my CNC machine.

About the Author

Ralph Bagnall has been a professional woodworker for 30 years and began working with CNC machines around 1996. He has been teaching and consulting to the trade since 2007 with an emphasis on CNC operations and management. He began writing woodworking articles in 2000 and has been a speaker at many events, from the International Woodworking Fair to The Virtual Wood Show; he began hosting the Woodcademy TV show in 2017. Ralph and his wife currently reside in central Florida.

Gallery of CNC Projects Most people buy their first CNC with a specific purpose - photo 6

Gallery of CNC Projects

Most people buy their first CNC with a specific purpose in mind, but once you learn how your machine works, you will come up with many more. Ive gathered this gallery of CNC-made projects to show you just a few of the many possibilities a CNC machine offers. Ive included some decorative projects, jigs and fixtures, game boards and furniture pieces. Theres even a tin canister lid that was embossed on a CNC-milled form. Your imagination really can run wild once you begin to master programming and operating your CNC machine.

This tissue box cover takes advantage of the texturing feature in the CADCAM - photo 7

This tissue box cover takes advantage of the texturing feature in the CAD/CAM software to add interest to the panel spaces.

A pair of small oven sticks for a toaster oven are easy to duplicate exactly - photo 8

A pair of small oven sticks for a toaster oven are easy to duplicate exactly with a CNC machine.

The CNC excels at accurately cutting the complex mortises required by this - photo 9

The CNC excels at accurately cutting the complex mortises required by this butler trays special hinge.

A CNC machine equipped with V-bits can carve images with very fine details - photo 10

A CNC machine equipped with V-bits can carve images with very fine details.

PHOTO CREDIT SHOPBOT TOOLS My popular blade storage box has pullout blade - photo 11

PHOTO CREDIT: SHOPBOT TOOLS

My popular blade storage box has pullout blade holders with staggered tabs for - photo 12

My popular blade storage box has pullout blade holders with staggered tabs for labels. The computer and CNC ensure that all of these components fit properly.

This chess piece shows how a CNC allows you to use short offcuts that may otherwise be thrown away.

The sides and ends of this basket feature a woven texture that you may not be - photo 13

The sides and ends of this basket feature a woven texture that you may not be able to create without a CNC machine.

A CNC can help you make fixtures that improve other woodworking tools This - photo 14

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