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HILTON JACOBS - Rapid Tooling: Technologies and Industrial Applications

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A discussion of the rapid tooling (RT) technologies under development and in use for the timely production of moulds and manufacturing tools. It describes applications within various leading companies and guides product and manufacturing process development groups on ways to reduce investments of money and time.

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title Rapid Tooling Technologies and Industrial Applications author - photo 1

title:Rapid Tooling : Technologies and Industrial Applications
author:Hilton, Peter D.
publisher:CRC Press
isbn10 | asin:0824787889
print isbn13:9780824787882
ebook isbn13:9780585343082
language:English
subjectDesign, Industrial--Data processing, Prototypes, Engineering, CAD/CAM systems, Near net shape (Metalwork)
publication date:2000
lcc:TS171.4.R36 2000eb
ddc:658.5/77
subject:Design, Industrial--Data processing, Prototypes, Engineering, CAD/CAM systems, Near net shape (Metalwork)
Page i
Rapid Tooling
Technologies and Industrial Applications
edited by
Peter D. Hilton
Technology Strategies Group
Concord, Massachusetts
Paul F. Jacobs
Laser FareAdvanced Technology Group
Warwick, Rhode Island
Page ii ISBN 0-8247-8788-9 This book is printed on acid-free paper - photo 2
Page ii
ISBN: 0-8247-8788-9
This book is printed on acid-free paper.
Headquarters
Marcel Dekker, Inc.
270 Madison Avenue, New York, NY 10016
tel: 212-696-9000; fax 212-685-4540
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tel: 41-61-261-8482; fax 41-61-261-8896
World Wide Web
http://www.dekker.com
The publisher offers discounts on this book when ordered in bulk quantities. For more information, write to Special Sales/Professional Marketing at the headquarters address above.
Copyright 2000 by Marcel Dekker, Inc. All Rights Reserved.
Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfilming, and recording, or by any information storage and retrieval system, without permission in writing from the publisher.
Current printing (last digit):
10 9 8 7 6 5 4 3 2 1
PRINTED IN THE UNITED STATES OF AMERICA
Page iii
Preface
Rapid Tooling: Technologies and Industrial Applications describes the current, albeit quickly evolving, state of rapid manufacturing (RM) and rapid tooling (RT), and identifies the basic aspects of each commercially available RP&M system. The primary goal of this book is to provide useful information to individuals and organizations considering the use of rapid tooling technologies in product development. It discusses the benefits of using rapid prototyping and manufacturing (RP&M) technologies in the development process, and identifies complementary technologiessuch as computer-aided design (CAD), computer-aided engineering (CAE), and computer-aided manufacturing (CAM)that need to be applied in conjunction with RP&M to achieve maximum benefits.
The book is written for people who need to determine whether, or when, to introduce RP&M into their organization. Engineering managers responsible for product development or manufacturing processes should find this book extremely valuable in providing a background for the use of RP&M within their organization. R&D managers with product development responsibility will find information regarding advanced techniques that their departments will want to assess, and quite possibly introduce and support. Mechanical engineers, material scientists, and manufacturing/industrial engineers who may be called on to use RP&M technologies should find specific information within this book that is directly relevant to their work. Finally, RP&M technology and business participants will want to read this book to learn more about the
Page iv
state of the technology, some of its unique applications, and the likely direction of its future development.
The RP&M industry has shown various signs of maturation. There has already been industry consolidation. Several firms have developed essentially stable market positions, one system supplier has failed, and several others are losing ground. Rapid prototyping services are available from over 350 service bureaus worldwide. The competition for business among these firms has driven prices downward, and reduced profit margins. Somewhat ironically, the low prices of RP&M parts that have adversely impacted some service bureaus have caused other organizations to use service bureaus rather than purchasing, installing, and operating their own RP&M equipment internally. This, in turn, has adversely affected the sale of equipment from the RP&M system manufacturers. As a consequence, revenue growth has slowed, or even reversed, and losses have often replaced profits in the quarterly reports of these firms.
Notwithstanding all these difficulties, the picture is hardly as bleak as one might initially surmise. At its core, RP&M is really about catching errors early in the design process, designing better products, reducing product cost, and getting products to market faster. All four of these benefits are surely coveted by nearly all industries. We believe that the first order of business for the RP&M industry is educationwhich is one of the primary reasons for writing this book. As more companies learn about the time and cost savings that are possible with RP&M, business opportunities for our industry will expand. Although awareness of RP&M is certainly much greater than it was a decade ago, the percentage of those companies that manufacture a physical product while utilizing RP&M remains pitifully small. To get a sense of this, the next time you attend a dinner party or a baseball game and the person next to you is an engineer, scientist, or business manager, ask that person if they have ever heard of RP&M.
The old saw "nothing succeeds like success" is truly relevant. Those organizations that have experienced significant time or cost savings, or improved product quality through RP&M, become "true believers." These firms continue to use the process over and over again. What does it take to convince someone who has not achieved these benefits that they are real? How does one show someone that these benefits can be applied to his or her specific application? Is the lack of adoption related to fear of failure? Are these people afraid that if they recommend the use of RP&M during the kickoff meeting for their next product development, others will look at them as if they were from Mars? Perhaps if they read the story of "Project Widget" in Chapter 3 they will realize what they might be missing if they do not utilize RP&M.
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