CarTech, Inc.
838 Lake Street South
Forest Lake, MN 55025
Phone: 651-277-1200 or 800-551-4754
Fax: 651-277-1203
www.cartechbooks.com
2020 by Steven Cartwright
All rights reserved. No part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without prior permission from the Publisher. All text, photographs, and artwork are the property of the Author unless otherwise noted or credited.
The information in this work is true and complete to the best of our knowledge. However, all information is presented without any guarantee on the part of the Author or Publisher, who also disclaim any liability incurred in connection with the use of the information and any implied warranties of merchantability or fitness for a particular purpose. Readers are responsible for taking suitable and appropriate safety measures when performing any of the operations or activities described in this work.
All trademarks, trade names, model names and numbers, and other product designations referred to herein are the property of their respective owners and are used solely for identification purposes. This work is a publication of CarTech, Inc., and has not been licensed, approved, sponsored, or endorsed by any other person or entity. The Publisher is not associated with any product, service, or vendor mentioned in this book, and does not endorse the products or services of any vendor mentioned in this book.
Edit by Bob Wilson
Layout by Hailey Samples
ISBN 978-1-61325-511-7
Item No. SA467
Library of Congress Cataloging-in-Publication Data
Names: Cartwright, Steven, 1955- author.
Title: Brake repair : how to diagnose, fix, or replace your cars brakes : step by step / Steven Cartwright.
Description: Forest Lake, MN : CarTech, Inc., 2020.
Identifiers: LCCN 2019037757 | ISBN 9781613255117 (paperback)
Subjects: LCSH: Automobiles--Brakes--Maintenance and repair--Handbooks, manuals, etc.
Classification: LCC TL269 .C37 2020 | DDC 629.2/460288--dc23
LC record available at https://lccn.loc.gov/2019037757
Written, edited, and designed in the U.S.A.
Printed in China
10 9 8 7 6 5 4 3 2 1
CarTech books may be purchased at a discounted rate in bulk for resale, events, corporate gifts, or educational purposes. Special editions may also be created to specification.
For details, contact Special Sales at 838 Lake Street S., Forest Lake MN 55025 or by email at
.
DISTRIBUTION BY:
Europe
PGUK
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London EC1N 8LE, England
Phone: 020 7061 1980 Fax: 020 7242 3725
www.pguk.co.uk
Australia
Renniks Publications Ltd.
3/37-39 Green Street
Banksmeadow, NSW 2109, Australia
Phone: 2 9695 7055 Fax: 2 9695 7355
www.renniks.com
Canada
Login Canada
300 Saulteaux Crescent
Winnipeg, MB, R3J 3T2 Canada
Phone: 800 665 1148 Fax: 800 665 0103
www.lb.ca
CONTENTS
ABOUT THE AUTHOR
Steven Cartwright resides in the country outside of St. Louis and has spent more than 40 years in the automotive field. He currently holds 30 ASE certifications.
After graduating from State Tech (Linn Tech) of Missouri in the 1970s, he worked as a technician and service manager for a nation-wide auto chain. He moved on to become a line tech for a Ford dealer in St. Louis and then worked for Carter Carburetor and Tomco Carburetor in Los Angeles. He spent 27 years with Federal-Mogul as the curriculum development manager and corporate technical trainer for Moog Chassis and Wagner Brake, traveling the US and Canada. Most recently, he was a regional trainer for TBC in Florida and now teaches at a large automotive college in the Midwest, where he specializes in chassis, brake, driveline, and HVAC.
He earned the Top Tech Trainer of the Year award early in his career and has been involved with NACAT since 1985. He spent many years on college advisory boards and assists with ASE question writing workshops.
He and his wife, Terry, have been married almost 40 years and have a son, daughter-in-law, and grandson in Florida. Steven enjoys boats, muscle cars, touring and off-road motorcycles and has owned many over the years. With his son, he built a 1970 Chevelle that is still in the family, and he owns a 1952 Ford F2 flathead with his wife. He currently has 8 motorcycles. The family has a Dodge dually and a fifth-wheel toy hauler and enjoys camping with its motorcycles.
ACKNOWLEDGMENTS
Thank you to those who provided support before and during the production of this book in the form of education, emotional support, writing skills, photos, friendship, and understanding.
First of all, thank you to my wife, Terry, who let me put aside all of my honey-do lists and to the rest of my family and friends who didnt see a lot of me during the process. Mom, I will get to your lawn soon! Thanks for teaching me life skills and about the love of God.
To my son, Rob, who shares the love of all things automotive with me. I miss all those car shows we frequented when you were young, but I am glad we had the opportunity to build your 1970 Chevelle together when you were a teenager. You always shine with creativity.
To all the NACAT members and the folks at ASE who have supported me at the conventions and workshops.
To Jim Halderman, another author and teacher who I have been friends with for many decades, who I hold with the greatest respect for his unselfish help to me and the entire automotive industry. He will probably never actually retire because he cares too much. Many thanks for supplying some of the photos in this book. Youre the absolute best, Jim!
To Clarence Vollmer who was my Mr. Miyagi at the Ford dealership back in the 1970s when I was an apprentice mechanic. Being on flat rate means that helping others can hurt your paycheck. Mr. Vollmer gave of himself and mentored me through those early days. He showed me the ropes in a way that improved my abilities and gave me confidence.
To Tye Hughes, who took me under his wing when I was starting out in this business and told me I could do it when I was asked to teach a class at Carter Carburetor unexpectedly. He believed in me and pushed me to become an automotive instructor against my wishes, which has been a very rewarding experience for the last 35-plus years.
To Roger Creason, a great friend and teacher and the best man in the alignment business. Thanks for helping me both technically and to become a better educator.
To my good friend Mark Baker, who built a go-cart with me when we were kids and became my boss years later at Federal-Mogul. Also to all those in Marks department who helped me: you know who you are. Thanks, guys and gals.
To Randy Wright, Mark Riecks, Dan Smith, Mark Isaac, and others who helped me develop a love of everything mechanical from all the stuff we tore apart over the years and sometimes put back together.
You all deserve a lot more than my thanks because you gave of yourselves. This industry is a just a big family. Thanks for making me feel welcome. It has been quite a ride.
DEDICATION
To my dad, who was taken away from us much too early. He loved all things mechanical and started me on this journey by taking the time to help me fix my bike and tear a lawn mower engine apart. I miss you every day.
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