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Woodhead Publishing. - Handbook of Metal Injection Molding

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Handbook of Metal Injection Molding Second Edition Donald F Heaney - photo 1
Handbook of Metal Injection Molding

Second Edition

Donald F. Heaney

Copyright Woodhead Publishing is an imprint of Elsevier The Officers Mess - photo 2

Copyright

Woodhead Publishing is an imprint of Elsevier

The Officers Mess Business Centre, Royston Road, Duxford, CB22 4QH, United Kingdom

50 Hampshire Street, 5th Floor, Cambridge, MA 02139, United States

The Boulevard, Langford Lane, Kidlington, OX5 1GB, United Kingdom

Copyright 2019 Elsevier Ltd. All rights reserved.

No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher. Details on how to seek permission, further information about the Publisher's permissions policies and our arrangements with organizations such as the Copyright Clearance Center and the Copyright Licensing Agency, can be found at our website: www.elsevier.com/permissions.

This book and the individual contributions contained in it are protected under copyright by the Publisher (other than as may be noted herein).

Notices

Knowledge and best practice in this field are constantly changing. As new research and experience broaden our understanding, changes in research methods, professional practices, or medical treatment may become necessary.

Practitioners and researchers must always rely on their own experience and knowledge in evaluating and using any information, methods, compounds, or experiments described herein. In using such information or methods they should be mindful of their own safety and the safety of others, including parties for whom they have a professional responsibility.

To the fullest extent of the law, neither the Publisher nor the authors, contributors, or editors, assume any liability for any injury and/or damage to persons or property as a matter of products liability, negligence or otherwise, or from any use or operation of any methods, products, instructions, or ideas contained in the material herein.

Library of Congress Cataloging-in-Publication Data

A catalog record for this book is available from the Library of Congress

British Library Cataloguing-in-Publication Data

A catalogue record for this book is available from the British Library

ISBN: 978-0-08-102152-1 (print)

ISBN: 978-0-08-102809-4 (online)

For information on all Woodhead publications visit our website at https://www.elsevier.com/books-and-journals

Publisher Matthew Deans Acquisition Editor Christina Gifford Editorial - photo 3

Publisher: Matthew Deans

Acquisition Editor: Christina Gifford

Editorial Project Manager: Lindsay Lawrence

Production Project Manager: Joy Christel Neumarin Honest Thangiah

Cover Designer: Victoria Pearson

Typeset by SPi Global, India

Contributors

S. Ahn Pusan National University, Busan, South Korea

S.V. Atre University of Louisville, Louisville, KY, United States

S. Banerjee

DSH Technologies LLC, Cedar Grove, NJ

Holo Inc., Oakland, CA, United States

C. Binet Advanced Powder Products, Inc., Philipsburg, PA, United States

S.H. Chung Hyundai Steel Co., Incheon, South Korea

S.T. Chung CetaTech Inc., Sacheon, South Korea

T. Ebel Helmholtz-Zentrum Geesthacht, Geesthacht, Germany

R.K. Enneti Global Tungsten and Powders, Towanda, PA, United States

R.M. German San Diego State University, San Diego, CA, United States

C.D. Greene Treemen Industries, Inc., Boardman, OH, United States

O. Gulsoy Marmara University, Istanbul, Turkey

D.F. Heaney Advanced Powder Products, Inc., Philipsburg, PA, United States

Gemma Herranz University of Castilla La Mancha, INEI-ETSII, Ciudad Real, Spain

J. Hidalgo Delft University of Technology, Delft, The Netherlands

K. Horke Joint Institute of Advanced Materials and Processes, Friedrich-Alexander Universitt Erlangen-Nrnberg, Germany

K.S. Hwang National Taiwan University, Taipei, Taiwan, ROC

C.J. Joens Elnik Systems LLC, Cedar Grove, NJ, United States

J.L. Johnson Elmet Technologies LLC, Lewiston, ME, United States

T.G. Kang Korea Aerospace University, Goyang, South Korea

K.H. Kate University of Louisville, Louisville, KY, United States

Y.S. Kwon CetaTech Inc., Sacheon, South Korea

H. Lobo DatapointLabs, Ithaca, NY, United States

M. Martens Formatec Ceramics, DV Goirle, The Netherlands

A. Meyer Joint Institute of Advanced Materials and Processes, Friedrich-Alexander Universitt Erlangen-Nrnberg, Germany

H. Miura Kyushu University, Fukuoka, Japan

N.S. Myers Kennametal, Inc., Pittsburgh, PA, United States

K. Nishiyabu Kindai University, Higashisaka, Japan

V.P. Onbattuvelli Intel Corporation, Santa Clara, CA, United States

S.J. Park POSTECH, Pohang, South Korea

V. Piotter Karlsruhe Institute of Technology (KIT), Karlsruhe, Germany

G. Schlieper Gammatec Engineering GmbH, Radevormwald, Germany

R.F. Singer Neue Materialien Frth GmbH, Germany

J.T. Strauss HJE Company, Inc., Queensbury, NY, United States

P. Suri Heraeus Materials Technology LLC, Singapore, Singapore

J.M. Torralba Institute IMDEA Materials, Universidad Carlos III de Madrid, Madrid, Spain

P. Vervoort Eisenmann Thermal Solutions, Bovenden, Germany

Metal powder injection molding (MIM): Key trends and markets

R.M. German San Diego State University, San Diego, CA, United States

Abstract

Metal powder injection molding (MIM) has been in production since the 1970s. During that time, the market has expanded enormously to include a broad array of applications; the initial successes were in dental orthodontic brackets, watch cases, and firearms, but recently the technology has moved into higher performance, life-critical applications in dental implants, artificial joints, heart pacemakers, and aerospace jet engines. This chapter provides a statistical overview of MIM, its applications, growth, financial performance, and growth prospects.

Keywords

Markets; Productivity; Sales; Applications; Production statistics; Capacity; Financial

1.1 Introduction and background

Powder injection molding (PIM) has a main subdivision, metal powder injection molding (MIM), that has penetrated many fields. This chapter captures the status of the MIM field and provides a basis for evaluating different operations, markets, and regions. Like powder metallurgy, MIM relies on shaping metal particles and subsequently sintering those particles. The final product is nearly full density, unlike press-sinter powder metallurgy. Hence, MIM products are competitive with most other metal component fabrication routes, and especially are successful in delivering higher strength compared with die casting, improved tolerances compared with investment or sand casting, and more shape complexity compared with most other forming routes. Injection molding enables shape complexity, high-production quantities, excellent performance, and often is lower in cost with respect to the competition. Its origin traces to first demonstrations in the 1930s. In the metallic variant, most of the growth has been after 1990, when profitable operations began to emerge following several years of incubation.

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