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Taiichi Ohno - Taiichi Ohno’s Workplace Management: Special 100th Birthday Edition

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Taiichi Ohno’s Workplace Management: Special 100th Birthday Edition: summary, description and annotation

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COMMEMORATING THE 100th BIRTHDAY OF TAIICHI OHNO

Businesses worldwide are successfully implementing the Toyota Production System to speed up processes, reduce waste, improve quality, and cut costs. While there is widespread adoption of TPS, there is still much to be learned about its fundamental principles.

This unique volume delivers a clear, concise overview of the Toyota Production System and kaizen in the very words of the architect of both of these movements, Taiicho Ohno, published to mark what would have been his 100th birthday. Filled with insightful new commentary from global quality visionaries, Taiichi Ohnos Workplace Management is a classic that shows how Toyota managers were taught to think.

Based on a series of interviews with Ohno himself, this timeless work is a tribute to his genius and to the core values that have made, and continue to make, Toyota one of the most successful manufacturers in the world.

Whatever name you may give our system, there are parts of it that are so far removed from generally accepted ideas (common sense) that if you do it only half way, it can actually make things worse.

If you are going to do TPS you must do it all the way. You also need to change the way you think. You need to change how you look at things. -- Taiichi Ohno

This book brings to us Taiichi Ohnos philosophy of workplace management--the thinking behind the Toyota Production System. I personally get a thrill down my spine to read these thoughts in Ohnos own words. -- Dr. Jeffrey Liker, Director, Japan Technology Management Program, University of Michigan, and Author, The Toyota Way

Based on a series of interviews with Taiicho Ohno, this unique volume delivers a clear, concise overview of the Toyota Production System and kaizen in the very words of the architect of both of these movements, published to mark what would have been his 100th birthday.

INCLUDES INSIGHTFUL NEW COMMENTARY FROM:
Fujio Cho, Chairman of Toyota Corporation
Masaaki Imai, Founder of the Kaizen Institute
Dr. Jeffrey Liker, Director, Japan Technology Management Program, University of Michigan, and author
John Shook, Chairman and CEO of the Lean Enterprise Institute
Bob Emiliani, Professor, School of Engineering and Technology, Connecticut State University
Jon Miller, CEO of the Kaizen Institute

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This book brings to us Taiichi Ohnos philosophy of workplace managementthe thinking behind the Toyota Production System. I personally get a thrill down my spine to read these thoughts in Ohnos own words. My favorite part is his discussion of the misconceptions hidden within common sense and how management needs a revolution of awareness.

Dr. Jeffrey Liker
Director
Japan Technology Management Program
University of Michigan
Author, The Toyota Way

While no one person invented lean, no one is given more credit than Taiichi Ohno. Access to his true thoughts and ideas are rare, and this book is the best and most useful of Ohnos work. Many lean students would want nothing more than to spend a day with Taiichi Ohno walking through their plant. This book is the closest thing we have left to that experience. Jon Miller has done a diligent job, not just in translation, but ensuring that the true meaning comes through in a readable fashion. You truly feel as if you are in conversation with the father of the Toyota Production System. While this book wont paint a clear picture of what to do next on your lean journey, it should be required reading for any serious student of the subject.

Jamie Flinchbaugh
Co-author, The Hitchhikers Guide to Lean:
Lessons from the Road

This book and its translation provide the reader a wonderful opportunity to learn directly from the master architect of the Toyota Production System. One is able to hear, in his own words, the principles that have evolved into the most successful management method ever developed. Today, these lessons are being applied in many industries, including health care, in addition to their long-term application in manufacturing. This book enables the reader to get inside Taiichi Ohnos thinking as he makes concepts such as kanban, The Supermarket System, and Just in Time come alive in ways that can be easily understood. This book will help me, as a senior executive in health care, better implement our management method, the Virginia Mason Production System.

Gary S. Kaplan, MD
Chairman and CEO
Virginia Mason Medical Center

Most of the chapters in Workplace Management can lead you to assume the revolution of awareness Taiichi Ohno calls for is about lean specifics like customer focus, sensitivity to waste, increasing flow, and moving away from command-and-control management. But readers can see right in the first two chapters that Ohno is also suggesting we look back at ourselves and our mindset. Ohno espouses greater awareness not just about the lean goals we pursue but also about the habits and patterns of how we pursue them.

Human capability for learning and change is astonishing, and I think Ohno was an optimist about that. But to mobilize that capability throughout an organization, and even society, we should acknowledge that our unconscious mindset and habits often drive us to try to solve problems in unscientific (overconfident, emotional, mechanistic) ways. When I read Workplace Management today thats as much a part of Ohnos message as the rest of the book, and I think the book endures, in part, because of that message.

Mike Rother
Author, Toyota Kata (McGraw-Hill)
Co-author, Learning to See (Lean Enterprise Institute)

Copyright 2013 by The McGraw-Hill Companies Inc All rights reserved Printed - photo 1

Copyright 2013 by The McGraw-Hill Companies Inc All rights reserved Printed - photo 2

Copyright 2013 by The McGraw-Hill Companies, Inc. All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a data base or retrieval system, without the prior written permission of the publisher.

ISBN: 978-0-07-180802-6
MHID: 0-07-180802-7.

The material in this eBook also appears in the print version of this title: ISBN: 978-0-07-180801-9, MHID: 0-07-180801-9

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Information contained in this work has been obtained by The McGraw-Hill Companies, Inc. (McGraw-Hill) from sources believed to be reliable. However, neither McGraw-Hill nor its authors guarantee the accuracy or completeness of any information published herein, and neither McGraw-Hill nor its authors shall be responsible for any errors, omissions, or damages arising out of use of this information. This work is published with the understanding that McGraw-Hill and its authors are supplying information but are not attempting to render engineering or other professional services. If such services are required, the assistance of an appropriate professional should be sought.

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CONTENTS
FOREWORD

Learn Ways of Looking at Things
and Thinking about Things

While Taiichi Ohno is considered to have been an influential and revered business leader, to me he was a mentor as well as a strict teacher to be feared. One of my lifes treasures is that I was able to learn the basic teachings of

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