W. H. Weiss - Plant and maintenance managers desk book
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The aim of this book is to provide practical and helpful advice on how to effectively organize and supply a plant or facility, so that it runs at maximum efficiency and profitability. Topics covered include organizational structure of the plant, compliance with regulations, and working with unions.
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AMACOM American Management Association New YorkAtlantaBostonChicagoKansas CitySan FranciscoWashington, D. C. BrusselsMexico CityTokyoToronto
This publication is designed to provide accurate and authoritative information in regard to the subject matter covered. It is sold with the understanding that the publisher is not engaged in rendering legal, accounting, or other professional service. If legal advice or other expert assistance is required, the services of a competent professional person should be sought.
Library of Congress Cataloging-in-Publication Data
Weiss, W. H. Plant and maintenance manager's desk book / W. H. Weiss. p. cm. Includes index. ISBN 0-8144-0329-8 1. Factory management. 2. Plant maintenanceManagement. 3. Plant engineering. I. Title. TS155.W447 1997 658.2dc2197-16067 CIP
1997 W. H. Weiss All rights reserved. Printed in the United States of America.
This publication may not be reproduced, stored in a retrieval system, or transmitted in whole or in part, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of AMACOM, a division of American Management Association, 1601 Broadway, New York, NY 10019.
Printing number
10 9 8 7 6 5 4 3 2 1
Page v
Contents
List of Exhibits
vii
Preface
ix
1. Organization and Principles
1
2. Management Strategies and Techniques
22
3. Decision Making and Problem Solving
46
4. Communications: Key to Successful Leadership
71
5. Use of Computers for Operations and Control
96
6. Safety and Loss Control
120
7. Process and Quality Control
158
8. Plant and Facilities Design
178
9. Materials Handling and Flow
207
10. Cost Control and Reduction
240
11. Training
267
12. The Maintenance Function
301
13. Maintenance Procedures and Operations
327
14. Improving Plant and Employee Performance
362
15. Contractors and Service Organizations
403
16. Environmental Control
425
Index
447
About the Author
453
Page vii
List of Exhibits
Exhibit 1-1. Organization chart for a small manufacturing plant.
4
Exhibit 2-1. Gantt chart for a machine installation.
31
Exhibit 2-2. PERT network charts.
33
Exhibit 2-3. The five-step process of effective delegation.
35
Exhibit 2-4. The managing risks process.
40
Exhibit 2-5. Yes-no analysis for obtaining and implementing a software package.
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