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Steve Levine - The Powerhouse: America, China and the Great Battery War

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Steve Levine The Powerhouse: America, China and the Great Battery War
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Previously published as Powerhouse: Inside the Invention of a Battery to Save the WorldA Soul of the New Machine for our time, a gripping account of invention, commerce, and duplicity in the age of technology
A worldwide race is on to perfect the next engine of economic growth, the advanced lithium-ion battery. It will power the electric car, relieve global warming, and catapult the winner into a new era of economic and political mastery. Can the United States win?
Steve LeVine was granted unprecedented access to a secure federal laboratory outside Chicago, where a group of geniuses is trying to solve this next monumental task of physics. But these scientists--almost all foreign born--are not alone. With so much at stake, researchers in Japan, South Korea, and China are in the same pursuit. The drama intensifies when a Silicon Valley start-up licenses the federal laboratorys signature invention with the aim of a blockbuster sale to the worlds biggest carmakers.
The Powerhouse is a real-time, two-year account of big invention, big commercialization, and big deception. It exposes the layers of aspiration and disappointment, competition and ambition behind this great turning point in the history of technology.

Steve Levine: author's other books


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Also by Steve LeVine Putins Labyrinth The Oil and the Glory For Avery - photo 1

Also by Steve LeVine

Putins Labyrinth

The Oil and the Glory

The Powerhouse America China and the Great Battery War - image 2

For Avery LeVine and Muratbek Nurlybayev

PART I

The Powerhouse America China and the Great Battery War - image 3

THE STAKES

The Powerhouse America China and the Great Battery War - image 4

1
Jeff Chamberlains War

W an Gang worried Jeff Chamberlain. Before returning home to Beijing, Wan, Chinas minister of science, had asked to visit two placesArgonne National Laboratory, a secure federal research center outside Chicago, and a plant near Detroit where General Motors was testing the Volt, the first new electric car of its type in the world. Jabbing his finger into a book again and again, Chamberlain said that Wan was no mere sightseer. He had a mission, which was to stalk Chamberlains team of geniuses, the scientists he managed in the Battery Department at Argonne. They had invented the breakthrough lithium-ion battery technology behind the Volt, and Wan, Chamberlain was certain, hoped to appropriate Argonnes work. But Chamberlain was not going to let him. A war was on, he saida battery war. And he was right.

Wan turned up at Argonne in the summer of 2010, animated and unfailingly polite, with gentle eyes and the look of his fifty-eight years. A senior Department of Energy official climbed onto a bus alongside him and his retinue for a tour of the laboratory, and Wan posed a fusillade of questions while offering his own observations. We are experimenting with the creation of hydrogen fuel from the gas created by waste, he said. It costs half the price of gasoline. Such talk charmed the battery guys. He was himself a materials scientist, with his own record of advances, speaking openly with equals. It helped that Wan did not explicitly mention nickel manganese cobalt, or NMC, the compound at the core of the Argonne invention contained in the Volt. In addition, he had quite a personal story. Growing up in poverty in the countryside surrounding Shanghai, Wan recalled going hungry and navigating fields in a tractor, the only motor vehicle he ever drove. From there, he worked a series of research jobs and won his first breakadmission to a Ph.D. program at the Clausthal University of Technology in Germany. After he graduated, Audi hired him as an engineer and he rose to be design manager in the automakers Stuttgart-based electric car unit, an exceedingly prestigious position. In all, he had been working at Audi for eleven years when, one day, his former academic mentor at Shanghais Tongji University visited the plant. He suggested that Wan transform his own country, and not Germany, into an electric-car powerhouse. Wan returned to China, where another break came: President Hu Jintao requested that Wan formulate a policy on electric vehicles and make China the worlds number-one producer of them. He elevated him as the countrys first nonCommunist Party minister since the 1950s. Now it was Wans job to execute Hus will. The prevailing view abroad was that, it being China, Wan would succeed. Which brought the Americans back around to their original angst after having warmed to him.

The evening before his visit to Argonne, Wan was munching shrimp hors doeuvres at a reception on the terrace of the Kennedy Center in Washington, D.C., when an American recognized and approached him. Wan seemed to have been waiting for just this chance conversation. He took a last bite and passed the tail to an aide. Why dont we sit over there, he said, gesturing to the caf. They exchanged talk on personal topics, and when they turned to cars Wan said he agreed that a race was under way among industrialized nations. All of them were determined to create a great new battery that in turn would propagate the large-scale manufacture of electric vehicles. They were merely using different methods to get there. Wan was too genteel to predict outright that China would win but cited markers that would signal progress. The big thing is getting the first one percent of the market, he said, meaning 150,000 electric cars on Chinas roads. That will prove the technology. From there, it wont be that hard to reach ten percent of the market three or four years after that. His initial goal was the sale of 500,000 cars, about the same aim as Barack Obama had established for the United States, and one million by 2015. It was a lot of cars. But the numbers also reflected bravado. Both countries inflated their numbers to impress and psych out rivals.

The next morning at Argonne, Wan and his hosts filed into a conference room. A senior American scientist named Al Sattelberger led off the presentation. He flashed slides on two large screens. Wan interrupted.

You have made remarkable achievements here, he said. So today I have many questions for you.

Thats why Im sweating, said Sattelberger.

The room erupted in laughter. It was mostly the Americans, who were sweating. Argonne possessed formidable intellectual firepower and inventions, such as the American patent for its NMC breakthrough. It achieved three grand aimsallowing the Volt to travel forty miles on a single charge, to accelerate rapidly, and to do both without bursting into flames. But despite the recent accomplishment, the United States trailed far behind its rivals. After more than a decade of manufacturing, Japan and South Korea controlled two thirds of the market for consumer batteries such as AAs, AAAs, and the lithium-ion technology used in smart phones. That gave them preeminence on the proving ground where new technologies were validated or broken: the factory floor. Most winning inventions became so when the kinks were worked out through trial and error with actual consumerswhat the Japanese and South Koreans had doneand otherwise might be destined for oblivion. Now, the Chinese had adopted the principle and issued an edict requiring some two dozen companies to market models within two or three years. That had led Chinese manufacturers like BYD, Chery, and Geely to introduce experimental electric vehicles. None of Chinas rivals, the United States included, could simply decree the manufacture of one million electric cars with the confidence that they would actually appear. Chinas leaders had accomplished innumerable such feats. They terrified Jeff Chamberlain.

2
Why Argonne Let Wan In

O ne might fairly ask why Wan was allowed to visit Argonne. The perverse rationale was that the United States was so far behind. The Americans resembled the Japanese in the 1970s and the Chinese in the 1990sthey were very much at the bottom of a learning curve others had scaled before. Given that reality, the shrewdest path was to humbly work with the best in the world, glean what you could in visits such as Wans, then trust in intellectual brawn to push through to victory.

The global meltdown of 2008 and 2009 had put a scare into Americans, who were determined to build a fresh economy on a foundation of substance and not financial, real estate, or dot-com bubbles. Europeans were similarly fearful and determined not to be left out of such a new frontier. Asias export-propelled economies knew they, too, had to find another way. History told Wan Gang that global financial crises breed the type of fundamental technological discoveries that move economies. He observed before him the makings of just such a breakthrough in energy technology. Like the Americans and Europeans, Wan said that powerful, affordable batteries and the cars they propelled were bound to initiate the next great economic boom. Batteries were an underappreciated technologythey were already enabling the revolution in electronic devices, he said, and now were on the cusp of much more.

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