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Bill Stankus - How to Design and Build Your Ideal Woodshop

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Bill Stankus How to Design and Build Your Ideal Woodshop
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How to Design and Build Your Ideal Woodshop: summary, description and annotation

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Turn your vision of the perfect woodshop into reality! Picture your ideal woodshop: tools neatly stored within the reach, plenty of space for lumber and materials, ample ventilation, lighting and electrical outlets. Everything you need, exactly the way you want it. Whether your woodshop is in the garage, basement, outbuilding, attic or even a closet, you can make the most of your space and bring your ideal woodshop to life. The invaluable advice, layouts and planning tips inside show you how. From space management and tool setup to noise reduction and dust control, Bill Stankus covers every subject in detail. He takes a logical approach to woodshop organization, showing you dozens of ways to achieve optimum efficiency for less time and money. In this completely revised edition, youll learn how to:Plan your ideal woodshop--everything from lumber storage and ventilation to dust collection and lightingAvoid potential mistakes and injuries with safety-first checklistsMake your woodshop environment comfortable and cozyMaximize space with ideas for building mobile storage units and workstationsCreate useful storage space and the perfect workbenchCustomize your woodshop, while considering layout and budget issuesSeven examples of actual ideal workshops, with insights and ideas from the woodworkers who designed them, help illustrate every guideline and tip. You can begin transforming the space youve got into the shop you dream about--quickly, practically and effectively.

Bill Stankus: author's other books


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How to Design and Build Your
Ideal
WOODSHOP
REVISED EDITION

How to Design and Build Your Ideal Woodshop - image 1

Bill Stankus

How to Design and Build Your Ideal Woodshop - image 2

How to Design and Build Your Ideal Woodshop: Revised Edition.
Copyright 2001 by Bill Stankus. Manufactured in China. All rights reserved. No part of this book may be reproduced in any form or by any electronic or mechanical means including information storage and retrieval systems without permission in writing from the publisher, except by a reviewer, who may quote brief passages in a review. Published by Popular Woodworking Books, an imprint of F&W Publications, Inc., 1507 Dana Avenue, Cincinnati, Ohio, 45207. Revised edition.

Visit our Web site at www.popularwoodworking.com for information and more resources for woodworkers.

Other fine Popular Woodworking Books are available from your local bookstore or direct from the publisher.

05 04 03 02 01 5 4 3 2 1

Library of Congress Cataloging-in-Publication Data

Stankus, Bill.
How to design and build your ideal woodshop / by Bill Stankus. Rev. ed.
p. cm.
Includes index.
ISBN 1-55870-587-2 (alk. paper)
eISBN-13: 978-1-4403-1615-9

1. Workshops Design and construction. 2. Workshops Equipment and supplies. 3. Woodworking tools. I. Title.
TT152 .S73 2001
684'.08 dc21 2001033234

Editor: Jennifer Churchill
Content editor: Michael Berger
Acquisitions editor: Jim Stack
Designer: Brian Roeth
Layout artist: Ben Rucker
Production coordinator: John Peavler
Photographs and illustrations: Bill Stankus

METRIC CONVERSION CHART

TO CONVERT

TO

MULTIPLY BY

Inches

Centimeters

2.54

Centimeters

Inches

0.4

Feet

Centimeters

30.5

Centimeters

Feet

0.03

Yards

Meters

0.9

Meters

Yards

1.1

Sq. Inches

Sq. Centimeters

6.45

Sq. Centimeters

Sq. Inches

0.16

Sq. Feet

Sq. Meters

0.09

Sq. Meters

Sq. Feet

10.8

Sq. Yards

Sq. Meters

0.8

Sq. Meters

Sq. Yards

1.2

Pounds

Kilograms

0.45

Kilograms

Pounds

2.2

Ounces

Grams

28.4

Grams

Ounces

0.035

READ THIS IMPORTANT SAFETY NOTICE

To prevent accidents, keep safety in mind while you work. Use the safety guards installed on power equipment; they are for your protection. When working on power equipment, keep fingers away from saw blades, wear safety goggles to prevent injuries from flying wood chips and sawdust, wear headphones to protect your hearing, and consider installing a dust vacuum to reduce the amount of airborne sawdust in your woodshop. Don't wear loose clothing, such as neckties or shirts with loose sleeves, or jewelry, such as rings, necklaces or bracelets, when working on power equipment. Tie back long hair to prevent it from getting caught in your equipment. People who are sensitive to certain chemicals should check the chemical content of any product before using it. The authors and editors who compiled this book have tried to make the contents as accurate and correct as possible. Plans, illustrations, photographs and text have been carefully checked. All instructions, plans and projects should be carefully read, studied and understood before beginning construction. Due to the variability of local conditions, construction materials, skill levels, etc., neither the author nor Popular Woodworking Books assumes any responsibility for any accidents, injuries, damages or other losses incurred resulting from the material presented in this book. Prices listed for supplies and equipment were current at the time of publication, and are subject to change.

dedication

To Katherine, thank you for everything.

about the author

Bill Stankus has been woodworking for over 20 years. Before his love of woodworking took hold, he was an oceanographer and a fine-arts photographer. He has designed and built custom furniture and specialized in museum-quality restorations of antique furniture. He has taught woodworking at the university level, given seminars throughout the United States and consulted with major tool manufacturers. Bill is the author of magazine articles, video scripts, tool manuals and woodworking books. He currently resides with his wife and family in western Washington, and continues to work on his own ideal woodshop.

acknowledgements

Woodworking is many things: It can be a hobby, it can be repairing an old chair or making toys, it can be a craft or a business, it can be creating heir-loom objects or simply puttering around in the woodshop. Wood and working are two average words that, when combined, create a fantastic venture. You (the woodworker) and your woodshop are the celebration of those two words.

This book isn't about picture-perfect workshops or snazzy photographs of tools. It is, however, an attempt to convey the following: Woodworking is an active process that combines desire, artistry, experience, problem solving, materials and effort. Making things with wood is truly one of mankind's ultimate achievements. And our quest for making wooden objects will probably never end.

There are a few individuals that I would like to thank for their contributions to this book. First, Alan Boardman was essential in clarifying the notion of the ideal woodshop. He once told me that as long as he had a pocketknife and could whittle, he would be content. Sometimes saying the obvious simplifies the search.

I would also like to thank the following woodworkers for allowing me into their workshops and for the hours we spent talking about shops, lumber, tools and woodworking enjoyment:

Steve Balter, furniture maker

Earl Bartell, woodturner

Ted Bartholomew, woodturner

Dean Bershaw, furniture maker

David Beyl, instructor

Dave Buck, hobbyist

Derrick Burke, hobbyist

Charles Caswell, furniture maker

Harry Charowsky, hobbyist

Tom Dailey, hobbyist

Bob Folline, hobbyist

Steven Gray, woodwright

Robert Girdis, luthier

Hannes Hase, custom wood windows

Mark Kulseth, furniture maker

James Leary, remodeler

George Levin, furniture maker

John MacKenzie, hobbyist

Doug Matthews, antiques restorer

Curt Minier, furniture maker

Jon Magill, hobbyist

And, I would like to thank the following for their technical assistance: Ales Litomisky, Ecogate, Inc.

Cindy Lozeau, Lockwood Products, Inc.

introduction

Just how are we to determine what is an ideal woodshop Old photographs and - photo 3

Just how are we to determine what is an ideal woodshop?

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