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Alan Cohen - Prototype to Product

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Alan Cohen Prototype to Product
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Product development is the magic that turns circuitry, software, and materials into a product, but moving efficiently from concept to manufactured product is a complex process with many potential pitfalls. This practical guide pulls back the curtain to reveal what happensor should happenwhen you take a product from prototype to production.For makers looking to go pro or product development team members keen to understand the process, author Alan Cohen tracks the development of an intelligent electronic device to explain the strategies and tactics necessary to transform an abstract idea into a successful product that people want to use.Learn 11 deadly sins that kill product development projectsGet an overview of how electronic products are manufacturedDetermine whether your idea has a good chance of being profitableNarrow down the products functionality and associated costsGenerate requirements that describe the final products detailsSelect your processor, operating system, and power sourcesLearn how to comply with safety regulations and standardsDive into developmentfrom rapid prototyping to manufacturingAlan Cohen, a veteran systems and software engineering manager and lifelong technophile, specializes in leading the development of medical devices and other high-reliability products. His passion is to work with engineers and other stakeholders to forge innovative technologies into successful products.

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Prototype to Product

by Alan Cohen

Copyright 2015 Alan Cohen. All rights reserved.

Printed in the United States of America.

Published by OReilly Media, Inc. , 1005 Gravenstein Highway North, Sebastopol, CA 95472.

OReilly books may be purchased for educational, business, or sales promotional use. Online editions are also available for most titles ( http://safaribooksonline.com). For more information, contact our corporate/institutional sales department: 800-998-9938 or corporate@oreilly.com.

  • Editors: Mike Loukides and Meghan Blanchette
  • Production Editor: Melanie Yarbrough
  • Copyeditor: Gillian McGarvey
  • Proofreader: James Fraleigh
  • Indexer: Wendy Catalano
  • Interior Designer: David Futato
  • Cover Designer: Karen Montgomery
  • Illustrator: Rebecca Demarest and Melanie Yarbrough
  • August 2015: First Edition
Revision History for the First Edition
  • 2015-08-10: First Release

See http://oreilly.com/catalog/errata.csp?isbn=9781449362294for release details.

The OReilly logo is a registered trademark of OReilly Media, Inc. Prototype to Product,the cover image, and related trade dress are trademarks of OReilly Media, Inc.

While the publisher and the author have used good faith efforts to ensure that the information and instructions contained in this work are accurate, the publisher and the author disclaim all responsibility for errors or omissions, including without limitation responsibility for damages resulting from the use of or reliance on this work. Use of the information and instructions contained in this work is at your own risk. If any code samples or other technology this work contains or describes is subject to open source licenses or the intellectual property rights of others, it is your responsibility to ensure that your use thereof complies with such licenses and/or rights.

978-1-449-36229-4

[LSI]

Dedicated to the men and women who participated in the greatest engineering project in modern times, the US effort to land people on the Moon by 1969, back when I was a tot. It was an enormous project, it was rapid, and it worked; I am in awe. And, in particular, to Dan Hunter, a member of the NASA team from projects Mercury through Apollo, and a fine friend. Dan was the coolest guy Ive ever known , and is sorely missed by many.

Preface

Product development is the magic that turns circuitry, software, and materials into a product. The word magichere is not used by accident; for most folks who design and develop technology as a hobby or even professionally, creating new products is unknown territoryor magicas far as they are concerned.

This books goal is to help the reader to gain a better understanding of the stuff that happens along the way when great ideasmetamorphose into great productsin particular, intelligent products with embedded electronics and softwareand to supply strategies and tactics to make that stuff go more smoothly.

Creating an intelligent product is complex. Its much more than developing some circuits and software, plopping em into a case, and hanging out a for sale sign. Numerous activities must be performed to turn components and cool prototypes into a desirable, usable, reliable, manufacturable, and salable product.

In part because of the complexity, new product development is a risky undertaking. According to Harvard Business School Professor Clay Christensen, 95% of new products fail. A number of factors play into this high rate, but Ive experienced firsthand that many or most new product failures stem from failures in the product development process.

For example, notoriously, most product development efforts end up being late and over budgetoften by substantial amounts of 25% or more. Even a 100% overrun is not unusual. Sometimes overruns are caused by simply not estimating effort correctly. They often also come from surprise re-development efforts, which become necessary because product needs were not well known early in development. In my experience, these overruns and surprise re-development efforts often stem from flaws in the productization process, not from the fundamental technology involved.

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