Geza Gruenwald - Thermoforming: A Plastics Processing Guide, Second Edition
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Thermoforming: A Plastics Processing Guide, Second Edition
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FROM THE FOREWORDDr. Gruenwald has indicated the desirable properties of polymerics for differing applications; thus, his text is especially useful for polymer chemists who must tailor plastic materials for specific groups of applications. Engineers in extruding and calendering film and sheet will benefit from the intimate relationships elucidated between processing parameters imposed upon stocks employed in thermoforming and the products thereof. Mold designers are provided with a complete guide that will enable them to avoid the less obvious pitfalls and wasted effort so often experienced in the evolution of molds for (especially) complex parts.. Quite likely, Dr. Gruenwalds suggestions willl lead to considerable benefits to those who read and practice by this remarkable exposition of thermoforming technology. Robert K. Jordan Director-Metalliding Institute, Director-Engineering Research Institute, Scientist in Residence, Gannon University
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Page iii
Thermoforming
A Plastics Processing Guide
Second Edition
Dr. G. Gruenwald, P.E.
Page iv
Thermoforming aTECHNOMIC publication
Published in the Western Hemisphere by Technomic Publishing Company, Inc. 851 New Holland Avenue, Box 3535 Lancaster, Pennsylvania 17604 U.S.A.
Distributed in the Rest of the World by Technomic Publishing AG Missionsstrasse 44 CH-4055 Basel, Switzerland
Copyright 1998 by Technomic Publishing Company, Inc. All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher.
Printed in the United States of America
10 9 8 7 6 5 4 3 2 1
Main entry under title: Thermoforming: A Plastics Processing Guide, Second Edition
A Technomic Publishing Company book Bibliography: p. Includes index p. 231
Library of Congress Catalog Card No. 98-60402 ISBN No. 1-56676-625-7
Page v
Table of Contents
Foreword
ix
Preface
xiii
1. Introduction
1
2. Heating of the Plastic
3
Means of Conveying Heat to the Plastic
3
Physics of Radiation Heating
5
Thermal Properties of Plastics
15
Heating Equipment for Plastic Sheets
18
Judging the Correct Temperature of the Heated Sheet
27
Heater Controls
31
Clamping of Sheets
33
3. Thermoforming Molds
35
Reduction in Wall Thickness: Male and Female Molds
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