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Karen Ruth - Welding Basics: An Introduction to Practical & Ornamental Welding

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Welding Basics: An Introduction to Practical & Ornamental Welding: summary, description and annotation

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In the past 10-15 years, the major welding machine manufacturers have developed small, efficient welders for home shop use. Many of these even draw from a standard 120v outlet. For the price of a low to mid-range table saw, a home welder can buy a good quality MIG welding machine. According to welding service stores, up to one third of their customers are home hobbyists. This book is aimed at the beginning to intermediate level home welder-anyone who wishes to use welding to repair or create objects around the home. An overview of welding basics, materials, metal forming, and safety will be followed by step-by-step how-to projects with full color photos. Featured projects include simple shop furniture, bakers shelf, arbor, garden gate, and garden bench.

A trip to any yard and garden center will show the current popularity of metal trellises, archways, furniture, and decorative art. Many of these pieces are prohibitively expensive, yet most are fabricated using the most basic of welding and metal forming techniques and inexpensive materials. Junior colleges, community education programs, and local art councils regularly offer welding courses for the home hobbyist or artist. Until now, no book has covered welding basics and provided detailed how-to projects with easy-to-follow photographs and steps.

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WELDING
BASICS

An Introduction to Practical
& Ornamental Welding

Welding Basics An Introduction to Practical Ornamental Welding - image 1

C ONTENTS

Welding Basics An Introduction to Practical Ornamental Welding - image 2

Copyright 2004

Creative Publishing international, Inc.

400 First Avenue North, Suite 300

Minneapolis, MN 55401

1-800-328-3895

www.creativepub.com

All rights reserved

Printed by R. R. Donnelley

10 9 8 7 6 5 4 3 2 1

President/CEO: Michael Eleftheriou

Vice President/Publisher: Linda Ball

Vice President/Retail Sales & Marketing: Kevin Haas

Executive Editor: Bryan Trandem

Creative Director: Tim Himsel

Managing Editor: Michelle Skudlarek

Editorial Director: Jerri Farris

Author: Karen Ruth

Art Director: Kari Johnston

Copy Editor: Brett Martin

Project Manager: Tracy Stanley

Technical Editor: Dwight Affeldt

Proofreader: Linna Christensen

Illustrator: Earl Slack

Photo Researcher: Julie Caruso

Studio Services Manager: Jeanette Moss McCurdy

Photo Team Leader: Tate Carlson

Photographer: Joel Schnell

Scene Shop Carpenter: Randy Austin

Scene Shop Assistant: Jacob Austin

Director of Production Services & Photography: Kim Gerber

Production Manager: Helga Thielen

Welding Basics: An Introduction to Practical & Ornamental Welding

Created by: The Editors of Creative Publishing international, Inc.

Other titles from Creative Publishing international include:

The New Everyday Home Repairs; Basic Wiring & Electrical

Repairs; Building Decks; Home Masonry Projects & Repairs;

Workshop Tips & Techniques; Bathroom Remodeling; Flooring

Projects & Techniques; Decorative Accessories; Kitchen

Accessories; Maximizing Minimal Space; Outdoor Wood Furnishings;

Easy Wood Furniture Projects; Customizing Your Home; Carpentry:

Remodeling; Carpentry: Tools Shelves Walls Doors; Exterior

Home Repairs & Improvements; Home Plumbing Projects & Repairs;

Advanced Home Wiring; Advanced Deck Building; Built-In Projects

for the Home; Landscape Design & Construction; Refinishing &

Finishing Wood; Building Porches & Patios; Advanced Home

Plumbing; Remodeling Kitchens; Finishing Basements & Attics;

Stonework & Masonry Projects; Sheds, Gazebos & Outbuildings;

Building & Finishing Walls & Ceilings; Customizing Your Home; The

Complete Guide to Home Plumbing; The Complete Guide to Home

Wiring; The Complete Guide to Building Decks; The Complete

Guide to Painting & Decorating; The Complete Guide to Creative

Landscapes; The Complete Guide to Home Masonry; The

Complete Guide to Home Carpentry; The Complete Guide to Home

Storage; The Complete Guide to Windows & Doors; The Complete

Guide to Bathrooms; The Complete Guide to Easy Woodworking

Projects; The Complete Guide to Flooring; The Complete Guide to

Ceramic & Stone Tile; The Complete Photo Guide to Home Repair;

The Complete Photo Guide to Home Improvement; The Complete

Photo Guide to Outdoor Home Improvement; Accessible Home;

Open House; Lighting Design & Installation.

Digital Edition: 978-1-61060-298-3
Softcover Edition: 978-1-61060-298-3

Library of Congress
Cataloging-in-Publication Data
Welding basics : an introduction to practical & ornamental welding.
p. cm.
ISBN 1-58923-139-2 (sc.)
1. Welding. I. Creative Publishing International.
TS227.W355 2003
671.52--dc22
2003055399

A simple flame-cut silhouette is a charming addition to any garden photoJohn - photo 3

A simple flame-cut silhouette is a charming addition to any garden.

photo/John Gregor

INTRODUCTION

Welding is a practical skill that is also great fun. The number of welded items in our everyday lives is practically uncountablethe spot welds on the bodies of our automobile, the welded railing on our front steps, the superstructure of the buildings in which we work, and the bridges over which we drive. But welding also makes smaller, more delicate functional and decorative items possible, like patio chairs and trellises, wine racks and candleholders, bakers shelves and headboards. The photos on these pages reveal only a fraction of what welding artisans have created with heat and metal.

The strength and malleability of steel makes it perfectly suitable for forming - photo 4

The strength and malleability of steel makes it perfectly suitable for forming whimsical structures like this candelabra.

Millet/Inside/Beateworks

Cutting and welding creates beautiful and useful household items like this - photo 5

Cutting and welding creates beautiful and useful household items, like this fireplace screen.

Photo courtesy of Sleeper Welding/Tom Sleeper

The costs involved in setting up a well-equipped home welding shop are comparable to setting up a well-equipped woodworking shop. A great advantage of welding is that the materials are generally inexpensive, yet you can create items that sell in shops for hundreds of dollars. Because fewer people are knowledgeable about welding, there is always a rewarding awe factor to showing off what you have created.

This book provides basic directions and step-by-step photos that illustrate the four major welding processes and the two major cutting processes. You also will find quick reference charts that describe electrode and filler wire choices, metals and their weldability, and joint and weld types. Suggestions for setting up a welding shop, detailed safety guidelines, and ideas for finishing your metal projects are also included.

Simple and graceful arches and trellises are easily made from mild steel A few - photo 6

Simple and graceful arches and trellises are easily made from mild steel. A few bends, decorative finials, and a handful of welds are all it took to make this simple garden archway.

Photo courtesy of Gardeners Supply Company

A variety of metals shapes and joining techniques were combined to create - photo 7

A variety of metals, shapes, and joining techniques were combined to create this beautiful artwork.

Photo courtesy of Gene Olson/Photo by Ytsma Photography

Best of all, this book includes detailed directions for 23 practical and decorative projects. You can make a welding and cutting table for your welding shop, a scrolled desktop lamp, a wrought iron railing, or a cute critter boot brush. You can practice your techniques and make accessories for your own home or as gifts. We also encourage you to use the project ideas to branch out and create your own versions of a bakers rack, coffee table, or kitchen accessory stand.

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