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Michael Grieves - Product Lifecycle Management: Driving the Next Generation of Lean Thinking

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Product Lifecycle Management: Driving the Next Generation of Lean Thinking: summary, description and annotation

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Product Lifecycle Management (PLM) is the newest wave in productivity. This revolutionary approach is an outcome of lean thinking; however, PLM eliminates waste and efficiency across all aspects of a products life--from design to deployment--not just in its manufacture. By using people, product information, processes, and technology to reduce wasted time, energy, and material across an organization and into the supply chain, PLM drives the next generation of lean thinking.

Now PLM pioneer Michael Grieves offers everyone from Six Sigma and lean practitioners to supply chain managers, product developers, and consultants a proven framework for adopting this information-driven approach. Product Lifecycle Management shows you how to greatly enhance your firms productivity by integrating the efforts of your entire organization.

Most companies are seeing the returns of their efforts in lean methods diminishing, as the most fruitful applications have already been addressed. Here, Grieves reveals how PLM gives you an opportunity to make improvements both within and across functional areas in order to increase agility, optimize efficiency, and reduce costs across the board. He gives you the most comprehensive view of PLM available, fully outlining its characteristics, method, and tools and helping you assess your organizational readiness.

Theres also proven examples from the field, where PLM is being widely adopted by leading companies, including General Motors, General Electric, and Dell, that are widely adopting the approach. Youll see how PLM has saved these companies billions in unnecessary costs and shaved as much as 60% off cycle times. With this book youll learn how to:

  • Develop and implement your PLM strategy to support your corporate objectives
  • Engage all your employees in using information to eliminate waste
  • Enable improved information flow
  • Better organize and utilize your intellectual capital
  • Foster an environment that drives PLM

Lean manufacturing can only take your organization so far. To bring your productivity to the next level and save remarkable amounts of time, money, and resources, Product Lifecycle Management is your one-stop, hands-on guide to implementing this powerful methodology.

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Copyright 2006 by The McGraw-Hill Companies Inc All rights reserved Printed - photo 1

Copyright 2006 by The McGraw-Hill Companies Inc All rights reserved Printed - photo 2

Copyright 2006 by The McGraw-Hill Companies, Inc. All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the publisher.

ISBN: 978-0-07-178630-0
MHID: 0-07-178630-9

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To my wife, Diane,
of five wonderful years

Contents

Cycle Times

Summary

Acknowledgments

MY FORMAL INTRODUCTION to Product Lifecycle Management, or PLM, came over coffee. I met Gary Baker, a vice president with EDS working on the General Motors account and a longtime colleague of mine from the days when I chaired the Michigan Technology Council. I was planning a session for the Management Briefing Seminar (MBS), which in spite of its inauspicious name was and is an important get-together of the automotive industry organized by the University of Michigan and the Center for Automotive Research each summer in the beautiful resort area of Traverse City, Michigan.

In previous years I had organized sessions at MBS around the topic of information exchanges. Material exchanges were all the rage during the Internet era. Material exchanges in the automotive industry appeared to be win-lose propositions, with the powerful automobile manufacturers certain to wring every last bit of profit from the supplier community.

My perspective on exchanges was a little different. It involved a focus on information and not material. If the automotive community could develop exchanges of information such as order flow, product specifications, product status, warranty costs, etc., then costs could be replaced by this information. This could be a win-win proposition for both the automobile manufacturers and their suppliers. Gary, who had attended my session the previous year, said, Your ideas about information exchanges are related to something we are working on called Product Lifecycle Management (PLM). Let me introduce you to our people.

The Internet bubble burst, taking with it a good deal of interest in exchanges. However, the interest in PLM continued to grow and the ideas about PLM continued to mature. A lot of my ideas came about because Ed Borbely, the Director of the Center for Professional Development in the College of Engineering at the University of Michigan, encouraged me to develop the first university-based executive education course in PLM. The interaction with executives and managers involved with PLM allowed me to crystallize my thoughts about PLM as a larger approach to the product information management problem and its relationship to other approaches and systems.

I would also like to thank my professional friends and colleagues who have helped me refine my ideas about PLM: John Crary, the CIO of Lear Corporation who was my partner in crime in developing information exchanges and implemented PLM, which gave me a window into its actual use; Lorie Buckingham, CIO of Visteon Corporation, who helped me refine some ideas on the strategy of moving a large organization into PLM; Eric Sterling, VP UGS; Peter Schmitt, VP Delmia; Raj Khosho, VP UGS, who helped me clarify the use of information as a substitute for wasted time, energy, and material at a workshop in Qingdao, China; Ed Miller, CEO of CIMdata, who has presented an overview of the ever-evolving PLM supplier community in my courses; and Nino DiCosmo, Chairman and CEO of Autoweb, Inc, who had planned a peaceful trip with me to Tokyo for a board meeting, but spent it having to critique the issue of information singularity.

My editor, Jeanne Glasser, deserves a great deal of credit for identifying PLM as a topic worth reading about, tracking me down, and convincing me that writing a book would be funand then having to put up with the problems of a new author.

Last, but not certainly not least, I would like to thank my lovely wife, Diane, for encouraging me to write this book and then leaving me alone to do it. My son, Rob, and his wife, Chris, were also encouraging. Their children, Nick, Bianca, Jake, Gabrielle, and Bella constantly remind me by their observations and actions that there are new, exciting, and useful ways of looking at the world, even if, as Nick who is 12 puts it: they have no clue what Im talking about when I talk about PLM.

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