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Böhme Thomas J. - Hybrid systems, optimal control and hybrid vehicles: theory, methods and applications

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Böhme Thomas J. Hybrid systems, optimal control and hybrid vehicles: theory, methods and applications
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This book assembles new methods showing the automotive engineer for the first time how hybrid vehicle configurations can be modeled as systems with discrete and continuous controls. These hybrid systems describe naturally and compactly the networks of embedded systems which use elements such as integrators, hysteresis, state-machines and logical rules to describe the evolution of continuous and discrete dynamics and arise inevitably when modeling hybrid electric vehicles. They can throw light on systems which may otherwise be too complex or recondite. Hybrid Systems, Optimal Control and Hybrid Vehicles shows the reader how to formulate and solve control problems which satisfy multiple objectives which may be arbitrary and complex with contradictory influences on fuel consumption, emissions and drivability. The text introduces industrial engineers, postgraduates and researchers to the theory of hybrid optimal control problems. A series of novel algorithmic developments provides tools for solving engineering problems of growing complexity in the field of hybrid vehicles. Important topics of real relevance rarely found in text books and research publications?switching costs, sensitivity of discrete decisions and there impact on fuel savings, etc.?are discussed and supported with practical applications. These demonstrate the contribution of optimal hybrid control in predictive energy management, advanced powertrain calibration, and the optimization of vehicle configuration with respect to fuel economy, lowest emissions and smoothest drivability. Numerical issues such as computing resources, simplifications and stability are treated to enable readers to assess such complex systems. To help industrial engineers and managers with project decision-making, solutions for many important problems in hybrid vehicle control are provided in terms of requirements, benefits and risks. Advances in Industrial Control aims to report and encourage the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.;Series Editors Foreword; Preface; Intended Readership; What are the Contributions of This Book; What is Not Covered in This Book; Structure of the Book; Acknowledgements; Contents; Abbreviations and Symbols; 1 Introduction; 1.1 Motivation, Challenges, and Objectives; 1.2 Vehicle Design Aspects; 1.2.1 Stages of Energy Conversion; 1.2.2 Real-World Driving Profile, Consumption, and Emissions; 1.3 Process Model, Control Strategy, and Optimization; 1.3.1 General Problem Statement; 1.3.2 Energy Management; 1.3.3 Numerical Solutions; 1.4 Bibliographical Notes; References.

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Springer International Publishing AG 2017
Thomas J. Bhme and Benjamin Frank Hybrid Systems, Optimal Control and Hybrid Vehicles Advances in Industrial Control 10.1007/978-3-319-51317-1_1
1. Introduction
Thomas J. Bhme 1 and Benjamin Frank 1
(1)
IAV GmbH Ingenieurgesellschaft Auto und Verkehr, Gifhorn, Germany
Thomas J. Bhme
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1.1 Motivation, Challenges, and Objectives
Individual mobility has become an inherent part in peoples life since it has been available to large parts of the society, due to falling production cost and higher living standards. The automotive industry as well as the corresponding industry sector have a significant impact on economy as well as on ecology. Worldwide, the number of vehicles is steadily growing, which causes significant environmental problems. About 19% of the worldwide, carbon dioxide (CO Picture 1 ) emissions are attributable to passenger cars and trucks (IEA []).
Locally, because noxious emissions (hydrocarbons, particles, and many others) endanger the health and quality of people living especially in large urban areas; globally, even the emission of on first sight harmless combustion products such as carbon dioxide constitutes one of the biggest challenges of our time, global warming . Reflecting this, the reduction of CO Picture 2 emissions and other greenhouse gas (GHG) emissions that are responsible for global warming is one of the major challenges of our time and has therefore become part of the legislation in most parts of the world. It has been worldwide recognized that limiting the rise in global mean temperature to 2 Picture 3 is a central climate goal (IEA []). Therefore, the European Union has made substantial efforts in tightening of the CO Picture 4 target from 130 g CO Picture 5 /km by 2015 to 95 g CO Picture 6 /km by 2020.
On the other side, low oil prices over the last decades and a demand for growing individual mobility with increased comfort and installed power have resulted in reduced interests in fuel economy optimized cars. Battery electric vehicles (BEV) are currently seen as a way to inspire enthusiasm to new vehicle technologies. BEVs allow to drive locally with zero emissions and to increase at the same time the installed power for propelling the vehicle without bad conscience. If the electric energy used for propelling can be derived from renewable energy sources, this vehicle technology is a promising way to reduce global warming. However, the biggest challenge for BEVs is still the storage of electric energy. Modern batteries have improved significantly in efficiency and capacity but to cover driving distances (500 km as minimum for todays vehicle, cf. Tanaka et al. [].
The prospects for commercially competitive BEVs are highly dependent on the battery costs. One says that the point of commercialization is reached at the cost breakthrough of 150 USD/kWh (Nykvist and Nilsson []) for the industry as a whole and 300 USD/kWh for market-leading manufacturers, the battery alone would cost 3075022500 USD per vehicle, respectively, which is still too costly. Thus, to make BEVs affordable in the near-term, most recently announced models have shorter driving ranges. Despite the increased performance batteries are still energy intensively manufactured using materials which are harmful to the environment. This is certainly a big disadvantage and might be regarded in the design process as an initial negative energy offset.
Despite their problems, however, batteries are very interesting medium-term energy storage devices. Their potential comes positive in appearance in the collaboration with at least one electric energy converter, which are added to a conventional powertrain with combustion engine and fuel tank. Such a powertrain setup constitute to hybrid electric vehicles (HEV). In case, the battery can be charged externally from a power grid, the hybrid vehicle is called plug-in hybrid electric vehicles (PHEV).
Hybrid vehicles, in general, are considered as a bridge technology to BEVs. Their powertrain setups provide additional degrees of freedom that can be exploited to reduce the fuel consumption and to avoid at least partly local emissions while extending the driving range of BEVs significantly.
The PHEV/BEV market is of major importance for the automotive manufactures. Despite the growing numbers of passenger cars, there are certain signs that the whole market for cars will stagnate or even shrink in the future. It is therefore of strategic relevance to access this market that clearly brings the advantage of green economy labeling . Surveys have shown that there exists a considerable market for PHEVs and BEVs (cf. Tanaka et al. [.
Fig 11 Annual global BEV and PHEV sales in BLUE Map scenarios Tanaka et al - photo 7
Fig. 1.1
Annual global BEV and PHEV sales in BLUE Map scenarios (Tanaka et al. []). Assumptions are vehicle model types are steadily growing, BEVs have an average all-electric range of 150 km, and PHEVs have a minimum all-electric range of 40 km
To fulfill the ambitious aims, it is important that all renowned automotive manufactures offers a steadily growing number of PHEV/BEV types which meet various customer concerns such as driving range, energy efficiency, acquisition cost, operating cost, noise pollution, and environment-friendly production. For PHEVs, specific homologation requirements in each country such as GHG emissions, nitrogen oxide emissions, and fine particle emissions must also be satisfied as well. Certainly, it also depends strongly on the behavioral change of the customers to reduce energy use and to trust such technologies. Nonetheless, factors that are controlled by political initiatives such as the share of low-carbon electricity on the energy-mix play a major role as well.
In order to cope with this huge challenge, attractive and efficient hybrid powertrain technologies must be developed in the coming years. This leads to inexorably increasing number of components in the layout of hybrid powertrain systems. Heuristic methods become then very rapidly limited in their performance. To facilitate this enormous challenge the main objectives of this text are to introduce mathematical models of the powertrain components and large-scale optimal control optimization methods that permit engineers and scientist a systematic analysis and minimization of the vehicles energy consumption.
1.2 Vehicle Design Aspects
The following objectives can usually be found in a technical specification sheet before the design and calibration of a vehicle begins:
  • reduction of monetary energy cost (e.g., mix of fuel and electrical energy consumption);
  • minimization of CO Picture 8 ;
  • minimization of nitrogen oxide(s) (NO Picture 9 );
  • minimization of further GHG emissions; and
  • improvement of driving comfort and performance.
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