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Bart Raeymaekers - Design of Mechanical Elements: A Concise Introduction to Mechanical Design Considerations and Calculations

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Provides a student-friendly approach for building the skills required to perform mechanical design calculations

Design of Mechanical Elements offers an accessible introduction to mechanical design calculations. Written for students encountering the subject for the first time, this concise textbook focuses on fundamental concepts, problem solving, and methodical calculations of common mechanical components, rather than providing a comprehensive treatment of a wide range of components. Each chapter contains a brief overview of key terminology, a clear explanation of the physics underlying the topic, and solution procedures for typical mechanical design and verification problems.

The textbook is divided into three sections, beginning with an overview of the mechanical design process and coverage of basic design concepts including material selection, statistical considerations, tolerances, and safety factors. The next section discusses strength of materials in the context of design of mechanical elements, illustrating different types of static and dynamic loading problems and their corresponding failure criteria. In the concluding section, students learn to combine and apply these concepts and techniques to design specific mechanical elements including shafts, bolted and welded joints, bearings, and gears.

  • Provides a systematic recipe students can easily apply to perform mechanical design calculations
  • Illustrates theoretical concepts and procedures for solving mechanical design problems with numerous solved examples
  • Presents easy-to-understand explanations of the considerations and assumptions central to mechanical design
  • Includes end-of-chapter practice problems that strengthen the understanding of calculation techniques

Supplying the basic skills and knowledge necessary for methodically performing basic mechanical design calculations, Design of Mechanical Elements: A Concise Introduction to Mechanical Design Considerations and Calculations is the perfect primary textbook for single-semester undergraduate mechanical design courses.

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Table of Contents
List of Tables
  1. Chapter 1
  2. Chapter 2
  3. Chapter 3
  4. Chapter 4
  5. Chapter 5
  6. Chapter 6
  7. Chapter 8
  8. Chapter 10
  9. Chapter 11
List of Illustrations
  1. Chapter 1
  2. Chapter 2
  3. Chapter 3
  4. Chapter 4
  5. Chapter 5
  6. Chapter 6
  7. Chapter 7
  8. Chapter 8
  9. Chapter 9
  10. Chapter 10
  11. Chapter 11
  12. A Area Moment of Inertia
  13. B Internal Force Diagrams
  14. C Elementary Stress Element
Guide
Pages
Design of Mechanical Elements A Concise Introduction to Mechanical Design - photo 1
Design of Mechanical Elements
A Concise Introduction to Mechanical Design Considerations and Calculations

Prof. Bart Raeymaekers

University of Utah
Department of Mechanical Engineering
Salt Lake City, UT

This edition first published 2022 2022 John Wiley Sons Inc All rights - photo 2

This edition first published 2022

2022 John Wiley & Sons, Inc.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, except as permitted by law. Advice on how to obtain permission to reuse material from this title is available at http://www.wiley.com/go/permissions.

The right of Bart Raeymaekers to be identified as the author of this work has been asserted in accordance with law.

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For details of our global editorial offices, customer services, and more information about Wiley products visit us at www.wiley.com.

Wiley also publishes its books in a variety of electronic formats and by printondemand. Some content that appears in standard print versions of this book may not be available in other formats.

Limit of Liability/Disclaimer of Warranty

The contents of this work are intended to further general scientific research, understanding, and discussion only and are not intended and should not be relied upon as recommending or promoting scientific method, diagnosis, or treatment by physicians for any particular patient. In view of ongoing research, equipment modifications, changes in governmental regulations, and the constant flow of information relating to the use of medicines, equipment, and devices, the reader is urged to review and evaluate the information provided in the package insert or instructions for each medicine, equipment, or device for, among other things, any changes in the instructions or indication of usage and for added warnings and precautions. While the publisher and authors have used their best efforts in preparing this work, they make no representations or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties, including without limitation any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives, written sales materials or promotional statements for this work. The fact that an organization, website, or product is referred to in this work as a citation and/or potential source of further information does not mean that the publisher and authors endorse the information or services the organization, website, or product may provide or recommendations it may make. This work is sold with the understanding that the publisher is not engaged in rendering professional services. The advice and strategies contained herein may not be suitable for your situation. You should consult with a specialist where appropriate. Further, readers should be aware that websites listed in this work may have changed or disappeared between when this work was written and when it is read. Neither the publisher nor authors shall be liable for any loss of profit or any other commercial damages, including but not limited to special, incidental, consequential, or other damages.

Library of Congress CataloginginPublication Data Applied for:

ISBN: 9781119849919

Cover Design: Wiley

Cover Image: Mindscape studio/Shutterstock

About the Author

Bart Raeymaekers is a Professor of Mechanical Engineering at the University of Utah. He received a BS (ing.) in electromechanical engineering from KaHo St. Lieven in Ghent, Belgium (2002), an MSc (ir.) in mechanical engineering from the Vrije Universiteit Brussel in Brussels, Belgium (2004), and an MS and PhD in mechanical engineering from the University of California San Diego (2005 and 2007). He also received an MBA from the Massachusetts Institute of Technology (2009). His research relates to tribology and materials manufacturing and he teaches courses in mechanical design. Dr. Raeymaekers is a fellow of the American Society of Mechanical Engineers (ASME), a member of the Society of Tribologists and Lubrication Engineers (STLE), and a fellow of the Belgian American Educational Foundation (BAEF).

Preface

This textbook provides a concise introduction to design considerations and calculations of mechanical elements. A design of mechanical elements, machine design, or mechanical design course is part of the mechanical engineering curriculum at most universities, typically in the junior year. Hence, this textbook was written with the expectation that the reader understands important engineering concepts such as statics and strength of materials, which are the foundation of any mechanical design calculation.

Many university courses on design of mechanical elements rely on classic reference works that provide a comprehensive overview of a broad variety of common mechanical elements such as shafts, bolted joints, and welded joints and less common elements, including springs, clutches, and couplings. As such, these reference works are an invaluable resource for students and practicing design engineers. However, undergraduate student feedback gathered over the past decade of teaching this course indicated that these comprehensive reference works lack the entrylevel explanations of how to think about the different considerations and assumptions that go into mechanical design calculations, and how to perform these calculations. This textbook attempts to fill this gap and provides an introduction to design of mechanical elements, focused on basic concepts and methodically performing mechanical design calculations. It teaches undergraduate students the knowledge and skills required to perform mechanical design calculations, and it serves as a stepping stone from which they can build advanced knowledge through studying other comprehensive textbooks or specialized reference works.

The chapters in this textbook are organized into three distinct sections. ).

Each chapter starts with an overview of the terminology required to understand the topic, followed by an explanation of the physics underlying the mechanical design problems that will be solved. Then, methodical solution procedures to typical mechanical design problems are discussed. Finally, ample solved example problems are presented to illustrate the theoretical concepts.

I developed the Design of mechanical elements course in the fall of 2010 when starting at the University of Utah, and I first taught it during the spring 2011 semester. Since then, the course has evolved substantially, as I have taught it more than a dozen times, each time implementing valuable feedback from students, colleagues, and industry connections.

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